Microstructure Changes and Computer Simulation of K4169 Superalloy Using Chemical Grain Refinement Casting

Article Preview

Abstract:

As an important aeronautical assembly materials, such as aeronautical gas turbine and turbine plate et al, K4169 alloy has enough high ability of resistance to high temperature deformation and a long low-period fatigue life when working, and its grain structure should be equiaxed dendrite as fine as possible in casting. Chemical grain refinement method was used to refine K4169 alloy to satisfy the demands mentioned above. By using new intermetallic compound grain refiners, chemical grain refinement casting technology was carried out to refine K4169 superalloy. The results show that the grain morphology has been transformed from dendrite to granulation, the average principal axis length of the primary dendrites has been shorted and the segregation ratios of main alloy elements mitigate with the decrease of grain size in fine-grained castings, which indicates the remarkable effects of grain refinement. In addition, basing on the model of equiaxed dendrite growth solute diffusion, continuous nucleation model, dendrite tip growth kinetics model and cellular automata (CA) technique to coupled simulate the grain structure formation process of K4169 alloy in chemical grain refinement casting, which agreed very well with experiments results, this will do much contribution to the theoretic base for studying high temperature mechanics performance and performance of resistance to corrosion of K4169 superalloy.

You might also be interested in these eBooks

Info:

Periodical:

Advanced Materials Research (Volumes 189-193)

Pages:

3954-3959

Citation:

Online since:

February 2011

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2011 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

[1] Nazmy M, Weiss B, Stickler R: The effect of advanced fine grain casting technology on the static and cyclic properties of IN713LC. In: Bachelet E, ed. High temperature materials for power engineering (Ⅱ). Netherlands: Kluwer Academic Publishers, 1397-1404 (1990).

Google Scholar

[2] Ewing B A, Green K A: Polycrystalline grain controlled castings for rotating compressor and turbine components. In: Gell M, ed. Superalloys (1984). The Metallurgical Society of AIME , 33-42 (1984).

DOI: 10.7449/1984/superalloys_1984_33_42

Google Scholar

[3] Weidong Yan: Computer Simulation on the Formation Process of Grain Structure of Aluminum Alloy and superalloy in Casting. Xi'an: Northwestern Polytechnical University (2002). (In Chinese).

Google Scholar

[4] Shinwoo Kim and R. N. Grugel, The Transition from Columnar to Equiaxed Dendritic Growth in Proeutectic, Low Volume Fraction Copper, Pb-Cu Alloys, Metall. Trans, A (1992), 23A, 1807~1814.

DOI: 10.1007/bf02804373

Google Scholar

[5] D.M. Stefanescu and C. Kanetkar, in Computer Simulation of Microstructureal evolution, , Eds D.J. Srolovitz, Warrendale, PA, Metallurgical Society of AIME , 133 (1988).

Google Scholar

[6] PH. Thevoz, J. L. Desbiolles and M. Rappaz, Modeling of Equiaxed Microstucture Formation in Casting, Metall. Trans, A (1989), 20A, 311~321.

Google Scholar

[7] J. S. Langer, Muller-krumbhaar, Theory of Dendritic Growth-Ⅰ. Elements of a Stability Analysis, Acta Metall , 26, 1681~1687 (1978).

DOI: 10.1016/0001-6160(78)90078-0

Google Scholar

[8] J. S. Langer, Muller-krumbhaar, Theory of Dendritic Growth-Ⅱ. Instability in the Limit of Vanishing Surface Tension, Acta Metall, 26, 1689~1695 (1978).

DOI: 10.1016/0001-6160(78)90079-2

Google Scholar

[9] W. Kurz, B. Giovanola and R. Trivedi, Theory of Microstructrual Development during Rapid Solidification, Acta Metall, 34(5), 823~830 (1986).

DOI: 10.1016/0001-6160(86)90056-8

Google Scholar

[10] J. Lipton, M. E. Glicksman, W. Kurz, Dendritic Growth into Undercooled Alloy Melts. Mater. Sci. Eng, 65, 57~63 (1984).

DOI: 10.1016/0025-5416(84)90199-x

Google Scholar

[11] Comini G et al. Finite element solution of non-liner heat conduction problems with special reference to phase change. Int J Num Methods Eng, 18: 613~624 (1974).

DOI: 10.1002/nme.1620080314

Google Scholar

[12] Reddy J N, Gartling D K. The finite element method in heat transfer and fluid dynamics. CRC Press Inc, Florida, USA (1994).

Google Scholar

[13] Morgan K et al. An improved algorithm for heat conduction problems with phase change. Int J Num Methods Eng, 13: 1191~1202 (1978).

Google Scholar

[14] C.Y. Wang and C. Beckermann, in Materials Processing in the Computer Age-, Edited by V.R. Voller S.P. Marsh,N. El-Kaddah, The Minerals, metals & Materials Society, 129~143 (1995).

Google Scholar

[15] L. F. Mondolf, Grain Refinement in the Casting of Nonferrous Alloys, in Grain Refinement in Casting and Welds, Eds. G. J. Abbaschian and S. A. Davied, The Metallurgical Society of AIME, 3~50 (1983).

Google Scholar