Study on Performances and its Structural Designing of the High-Speed CNC Lathe Epoxy Resin Concrete Bed

Article Preview

Abstract:

The epoxy resin concrete is one of high performance composite materials used to the basic parts of machine tool and measuring instruments. Based on the study of related technologies at home and abroad, technical route and manufacturing process on the development of machine tool bed have been proposed. The epoxy resin concrete material self developed and results of its performances testing are introduced, and they are contrasted with cast iron material. The high-speed CNC lathe was taken as example which characteristic of the epoxy resin concrete bed structural design has been explained in this paper. The cast iron bed and epoxy resin concrete bed of the high-speed CNC lathe has respectively been analyzed and contrasted by finite element method. At last, the performances of epoxy resin concrete bed exceeding to cast iron bed have been educed.

You might also be interested in these eBooks

Info:

Periodical:

Advanced Materials Research (Volumes 189-193)

Pages:

4370-4376

Citation:

Online since:

February 2011

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2011 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

[1] Long Wu. Study on high-speed milling machine's bed made of resin concrete [J]. Machinery Manufacturing Engineer, 2004, (2): 77~78(in Chinese).

Google Scholar

[2] Guoming Hu, ZHANG shaoyong et al. Application of resin concrete on machine tool structures [J]. machine tool, 1993, (10): 8~10(in Chinese).

Google Scholar

[3] yaoman ZHANG. Study on Some Key Technological Problems of High Speed Machine Tool [D]. Shenyang: northeastern university, 2006(in Chinese).

Google Scholar

[4] Xu-dong CHEN, CHEN Zhen-yu. The Analysis and Optimization of Machine Tool Bed with Resin Concrete [J]. Manufacture Information Engineering of China, 2007, 36(15) : 20~23(in Chinese).

Google Scholar

[5] Tao QU, YIN Zhihong, YANG Feng. Characteristic Analysis of Dynamic and Static to Resin Concrete Bed [J]. Modern Machinery, 2010, (1) : 15~17(in Chinese).

Google Scholar

[6] Xiang WANG. Study on Properties and Preparation of Epoxy Resin Basal Body Structural Damping Composites [D]. wuhan: Wuhan University of Technology, 2008(in Chinese).

Google Scholar

[7] Ying WAN, YAO Zhen-qiang, et al. Experimental Research and Analysis on Properties of Artificial Granite Composites in Different Working Conditions [J]. Machine Design & Research, 2008, 24(6) : 109~112(in Chinese).

Google Scholar

[8] jinghu DUAN. Study on the Dynamic Characteristic for Components Made of Resin Concrete and Its Applications in Large-Scale CNC Gantry Surface Grinding Machine [D]. Hangzhou: zhejiang university of technology, 2008(in Chinese).

Google Scholar

[9] Hyun Surk Kim, Kyu Yeol Park and Dai Gil Lee. A study on the epoxy resin concrete for the ultra-precision machine tool bed[J]. Journal of Materials Processing Technology, 1995, 48: 649~655.

DOI: 10.1016/0924-0136(94)01705-6

Google Scholar

[10] Jiangmin Ding. Composite Concrete Bed for CNC Machine Tool[J]. 2010 International Conference on Measuring Technology and Mechatronics Automation, 2010: 805~807.

DOI: 10.1109/icmtma.2010.487

Google Scholar

[11] João Marciano Laredo dos Reis. Mechanical characterization of fiber reinforced Polymer Concrete [J]. Materials Research, 2010, 8(3) : 357~360.

Google Scholar

[12] Marinela Bărbuţă, Maria Harja, Irina Baran. Comparison of Mechanical Properties for Polymer Concrete with Different Types of Filler [J]. JOURNAL OF MATERIALS IN CIVIL ENGINEERING, 2010, (7) : 696~701.

DOI: 10.1061/(asce)mt.1943-5533.0000069

Google Scholar

[13] Mustafizur RAHMAN, Md. Abul MANSUR, Md. Bazlul KARIM. Non-conventional Materials for Machine Tool Structures[J]. JSME International Journal, 2001, 44(1) : 1~11.

DOI: 10.1299/jsmec.44.1

Google Scholar

[14] Dal Gil Lee. Manufacturing and testing of composite machine tool structures[D]. Massachusetts Institute of Techology, (1985).

Google Scholar

[15] F. Aggogeri, A. Merlo, M. Mazzola. Multifunctional structure solutions for Ultra High Precision (UHP) machine tools[J]. International Journal of Machine Tools & Manufacture, 2010, 50: 366~373.

DOI: 10.1016/j.ijmachtools.2009.11.001

Google Scholar

[16] In Sung CHUG, Masaomi TSUTSUMI, Yoshimi ITO. Dynamic Characteristics of lathe Using Concrete Bed[J]. Bulletin of JSME, 1985, 28(5) : 987~993.

DOI: 10.1299/jsme1958.28.987

Google Scholar

[17] Jung Do Suh, Dai Gil Lee. Design and manufacture of hybrid polymer concrete bed[J]. Int J Mech Mater Des, 2008, 4: 113~121.

Google Scholar

[18] F. Corte's, G. Castillo. Comparison between the dynamical properties of polymer concrete and grey cast iron for machine tool applications[J]. Materials & Design, 2007, 28: 1461~1466.

DOI: 10.1016/j.matdes.2006.03.012

Google Scholar

[19] Canjuan Chen. CNC lathe design [M]. Beijing: Chemical industry Press, 2006. 03(in Chinese).

Google Scholar

[20] Chunyan ZHAO. Property Analysis and Experimental Study on Machine Tool Bed Made by Composite Material [D]. Dalian: Dalian university of technology, 2008(in Chinese).

Google Scholar

[21] Weihan JI. Application of resin concrete casting in machine building [J]. WMEM, 2008, (2) : 100~102(in Chinese) Biographical note: Xuetao QIAO, male, born in 1971, master, is currently a lecturer in School of Mechanical and Electrical Engineering, Zhongyuan University of Technology, China. His research interests include advanced manufacturing technology, precision manufacturing technology. Phone: 0371-62506618, E-mail: xtqiao@126. com.

Google Scholar