Efficacy Rack Angle on the Orthogonal Machining of AA5083 in the Cutting Force

Article Preview

Abstract:

In recent years technology manufacturing is expanding daily. Modern machining industry has found a special place. The separation chip forming process, pieces produced. Selection tool this role in determining the quality and cost of production is part. Predicted forces from entering the tool are important. Experimental measurement of tool forces entered by the dynamometer is time consuming and expensive. For modeling machining finite element method (FEM) with fundamental criterion Johnson - Cook for Aluminum alloy 5083, software ABAQUS was used. In this paper rake angle, speed of cutting and force cutting during chip forming were discussed. Research shows that the simulation results are consistent with experiments. Simulation capability provided accurate predictions of forces into instruments for Aluminum alloy is 5083.

You might also be interested in these eBooks

Info:

Periodical:

Advanced Materials Research (Volumes 189-193)

Pages:

4391-4395

Citation:

Online since:

February 2011

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2011 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

[1] G. Sutter, A. Molinari, Analysis of the cutting force components and friction in high speed machining, J. Manuf. Sci. Eng. vol. 127, pp.245-250, (2005).

DOI: 10.1115/1.1863253

Google Scholar

[2] Z.N. Farhat, Wear mechanism of CBN cutting tool during high-speed machining of mold Steel, Mater. Sci. Eng. vol. A361, pp.100-110, (2003).

DOI: 10.1016/s0921-5093(03)00503-3

Google Scholar

[3] T. Mabrouki, J. -F. Rigal, A contribution to a qualitative understanding of thermo-mechanical Effects during chip formation in hard turning,J. Mater. Process. Technol. vol. 176, pp.214-21, (2006).

DOI: 10.1016/j.jmatprotec.2006.03.159

Google Scholar

[4] F. Klocke, H. -W. Raedt, and S. Hoppe, 2D-FEM simulation of the orthogonal high speed cutting process, Machining Science and Technology, vol. 5 (3), pp.323-340, (2001).

DOI: 10.1081/mst-100108618

Google Scholar

[5] B. Davoodi, PhD. Thesis, 2006, INSA de Rennes, France.

Google Scholar

[6] M.A. Davies, A.L. Cooke, and E.R. Larsen, High Bandwidth Thermal Microscopy of Machining AISI 1045 Steel, CIRP Annals-Manufacturing Technology, vol. 54 (1), pp.63-66, (2005).

DOI: 10.1016/s0007-8506(07)60050-x

Google Scholar

[7] C.Z. Duan, , T. Dou, Y.J. Cai, Y.Y. Li Finite Element Simulation and Experiment of Chip Formation Process during High Speed Machining of AISI 1045 Hardened Steel, International Journal of Recent Trends in Engineering, Vol 1, No. 5, May (2009).

DOI: 10.1109/iccet.2010.5486196

Google Scholar

[8] Aluminum Properties and Physical Metallurgy, J.E. Hatch, Ed., ASM, Metals Park, OH, (1984).

Google Scholar