Although particle reinforced metal matrix composites possess excellent physical properties, its machining performance is rather bad because of its specific structure. It is difficult to obtain good cutting effect by traditional machining method. So machining has become the bottleneck which strictly restricts its industry application. This paper mainly focuses on both wear characteristics of different tool materials and material removal mechanism in ultrasonic milling high volume fraction particle reinforced metal matrix composites SiCp/Al. An acoustic device for ultrasonic vibration milling was developed to introduce the ultrasonic vibration into the traditional machining process. Through the contrast experiment of traditional milling and ultrasonic vibration milling SiCp/Al, the mechanism of tool wear and characteristics of surface topography were analyzed. The experimental results showed that the surface integrity and tool life in the ultrasonic vibration milling SiCp/Al were improved. This template explains and demonstrates how to prepare your camera-ready paper for Trans Tech Publications. The best is to read these instructions and follow the outline of this text.