Friction Stir Welding of Al-Li AA2199: Parameters, Precipitates and Post Weld Heat Treatment

Article Preview

Abstract:

The aerospace industry strives to develop materials allowing an increase in payload and reducing fuel consumption. Al-Li alloys, with their low density and high strength are currently in use for such applications and have potential for additional applications. When compared to composites, utilizing Al-Li alloy products is cost effective for aerospace companies as they do not need to redesign pre-existing fabrication facilities. The joining of these alloys by conventional methods is limited by segregation of alloying elements and the formation of oxides during high temperature exposure. This study focuses on solid state joining method that has the potential to generate low heat and be defect free - Friction Stir Welding (FSW). AA2199 sheets were joined by FSW. Process variables included table force, tool rotation speed and weld travel speed. A post weld heat treatment (PWHT) was applied to improve the mechanical properties by precipitation of strengthening phases. An increase in hardness of the weld zone from 95HV to 125HV upon PWHT was recorded for selected welding conditions. The type and morphology of second phase precipitates is deemed responsible for this effect. It is suggested that the high temperature and high strain levels characteristic of welds with fast tool rotation allow for the dissolution of precipitates during welding. The re-precipitation of these second phases during PWHT allowed the welds to recover strength to the level of the base material.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

853-858

Citation:

Online since:

November 2011

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2012 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

[1] C. Dawes, W. Thomas TWI Bulletin 6 Nov/Dec (1995) p.124.

Google Scholar

[2] G. Bussu, P.E. Irving. Int J Fatigue Vol. 25 (2003) p.77.

Google Scholar

[3] R.S. Mishra, Z.Y. Ma. Mater Sci Eng R50 (2005) pp.1-78.

Google Scholar

[4] C. Giummarra, B. Thomas, R.J. Rioja in Proceeding of the Light Met Tech Conference (2007).

Google Scholar

[5] M. Guerra, C. Schmidt, J.C. McClure et. al. Mater Charact Vol. 49 (2003) pp.95-101.

Google Scholar

[6] P. Cavaliere, A. Squillance, G. Campanile, F. Panella. J Mater Process Technol Vol. 180 (2006) pp.263-70.

Google Scholar

[7] R. Nandan, T. DebRoy, HKDH. Bhadeshia. Prog Mater Sci Vol. 53(2008) p.980–1023.

Google Scholar

[8] E.J. Lavernia, N.J. Grant. J. Mater Sci Vol. 22 (1987) pp.1521-1529.

Google Scholar

[9] Yan J, Sutton MA, Reynolds AP. Sci Technol Weld Join Vol. 10(6) (2005) p.725–736.

Google Scholar

[10] Gable B. M, Zhu A. W, Csontos A. A, Starke E.A. J Light Met Vol. 1 (2001) pp.1-14.

Google Scholar