Enhancement of Machinability of Inconel 718 in End Milling through Online Induction Heating of Workpiece

Article Preview

Abstract:

Abstract. This paper presents the outcome of a study on heat assisted end milling of Inconel 718 using inducting heating technique conducted to enhance the machinability of the material. The heating temperature maintained below the phase transformation temperature was aimed at softening the top removable material layers. The experimental results of both conventional and heat assisted machining were compared. The machinability of Inconel 718 under these conditions was evaluated in terms of tool life, tool wear morphology and chatter. The advantages of Induction heating is demonstrated by an longer tool life and lower chatter. The study showed that preheated machining facilitates up to 80% increase of tool life over conventional machining conducted using TiAlN coated carbide inserts.

You might also be interested in these eBooks

Info:

Periodical:

Advanced Materials Research (Volumes 415-417)

Pages:

420-423

Citation:

Online since:

December 2011

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2012 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

[1] Inconel Alloy 718, Inco Alloys International, 4th Edition (1985).

Google Scholar

[2] D. Smithberg, Inconel 718 machining manual, Report 6M59-559, Manufacturing Research and Development, Boeing Commercial Airplane Company (1987).

Google Scholar

[3] E.O. Ezugwu, Z.M. Wang, A.R. Machado, The machinability of nickel-based alloys: a review, Journal of Materials Processing Technology 86 (1999), 1-16.

DOI: 10.1016/s0924-0136(98)00314-8

Google Scholar

[4] M. Rahman, W.K.H. Seah, T.T. Teo, The machinability of Inconel 718, Journal of Materials Processing Technology 63 (1997), 199-204.

DOI: 10.1016/s0924-0136(96)02624-6

Google Scholar

[5] T.I. Elwardany, E. Mohammed, M.A. Elbestawi, Cutting temperature of ceramic tools in high speed machining of difficult-to-cut materials, Int. Journal of mechanical Tool Manufact 36 (5) (1996), 611–634.

DOI: 10.1016/0890-6955(95)00043-7

Google Scholar

[6] D.A. Stephenson, M.R. Barone, G.H. Dargush, Thermal expansion of the workpiece in turning, ASME Journal of Engineering for Industry 117 (1995), 542–550.

DOI: 10.1115/1.2803532

Google Scholar

[7] M.C. Shaw, Energy conversion in cutting and grinding, Annals of CIRP 45 (1), (1996), 101–104.

DOI: 10.1016/s0007-8506(07)63025-x

Google Scholar

[8] R. Arunachalam, M.A. Mannan, Machinability of nickel-based high temperature alloys, Machining Science and Technology, 4 (1) (2000), 127-168.

DOI: 10.1080/10940340008945703

Google Scholar

[9] Kennametal Turning Inserts Catalog, Kennametal Corp. (1993), p.55.

Google Scholar

[10] W. Pentland, C. Mehl, J. Wennbery, Hot machining, American Machinist/Metalworking Manufacturing, 1 (1960), 117–132.

Google Scholar

[11] S.M. Copley, Laser applications, in: R.I. King (Ed.), Handbook of the High Speed Machining Technology, chapter 16, Chapman and Hall, Dordrecht, Netherlands (1985).

Google Scholar