Strengthening Mechanism of TiB2-TiC Complex Phases Coated Electrode

Article Preview

Abstract:

TiB2-TiC complex phases coating deposited onto the surface of electrodes by electro-spark deposition (ESD) in order to prolong the life of single phase coated electrode (TiB2 or TiC) during resistance welding of galvanized steels. The microstructures and TiB2-TiC complex phases coatings were characterized by SEM and XRD. The results indicate that life of TiB2-TiC complex phases coated electrode is prolonged significantly than life of single-phase coated electrode (TiB2 or TiC ), failure mechanism of TiB2-TiC complex phases coated electrode is mainly wear to cause diameter increase on electrode tip, which results in lower current density during welding process, and then nugget size cannot satisfy the requirement of resistance spot welding. The failure mechanism of TiB2-TiC complex phases coated electrode is obviously different from uncoated electrode, the failure mechanism of uncoated electrode is wear and alloying between electrode tip surface and molten Zn on galvanized steel weld surface.

You might also be interested in these eBooks

Info:

Periodical:

Advanced Materials Research (Volumes 433-440)

Pages:

251-255

Citation:

Online since:

January 2012

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2012 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

[1] Z. Chen, N. Scotchmer and N. Zhou, Materials Science & Technology, (2005), p.59

Google Scholar

[2] Z.S. Wu, P. Shan, J.R. Lian and S.X. Hu, Transactions of The China Welding, Vol.24 (2003) No.2, p.7 (in Chinese)

Google Scholar

[3] Z.S. Wu, J.R. Lian, S.X. Hu and F.J. Cheng, Automobile Technology, (2003) No.2, p.35 (in Chinese)

Google Scholar

[4] F.M. Bai, J.R. Lian and P. Shan, Electric Welding Machine Vol.33 (2003) No.4, p.9 (in Chinese)

Google Scholar

[5] J.R. Lian, Z.S. Wu and P. Shan, Ordnance Material Science and Engineering, Vol.25 (2002) No.6, p.29 (in Chinese)

Google Scholar

[6] C.K. Cheng, H.J. Li and Z.X. Xie, Journal of Hubei Automotive Industries Vol.18 (2004) No.2, p.30 (in Chinese)

Google Scholar

[7] C. Luo, S.J. Dong, X. Xiong and Y. Zhou, Surface & Coatings Technology, 203(2009), p.3333

Google Scholar

[8] J .D.Vallauri, I.C. At´ıas Adri´an and A. Chrysanthou: Journal of the European Ceramic Society, 28 (2008), p.1697

Google Scholar

[9] Z. Chen and Y. Zhou, Surface & Coatings Technology, 201 (2006), p.1503

Google Scholar

[10] ANSI/AWS/SAE/D8.9-97, "Recommended practices for test methods for evaluating the resistance spot welding behaviour of automotive sheet steel materials", AWS/SAE, (1997)

Google Scholar

[11] Tanaka, Y. Sakaguchi and M.Shirasawa, Int. J. of Materials and Product Tech, Vol. 2(1987) No.1, p.64

Google Scholar

[12] S. Babu and S.Santella, "Modeling Resistance Spot Welding Electrode Life", Oak Ridge National Laboratory, 2000??

Google Scholar

[13] Saito.T, Takahashi.Y, Nishi.T, Nippon Steel Technical Report, (1988) No. 37, p.24

Google Scholar