The Impact of Anneal on Electromigration of Copper Interconnect and the Optimized Anneal Technology Study

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The theoretical and experimental work is executed for study the impact of anneal on the grain size, electromigration (EM) reliability of copper (Cu) interconnect system, and subsequently find the optimized anneal condition. EM accelerated failure tests are carried on the Cu interconnect samples with 0.2μm line width, which are produced at different anneal conditions. It is shown that anneal can lead the grains to grow to become larger, and lessen the EM diffuse path. As a result, the EM diffuse active energy (Ea) of Cu interconnect is enhanced, and the ability against the EM of Cu interconnect is improved. By comparing the EM character of Cu interconnects produced at different anneal conditions, results can be obtained as below: the anneal time should be maintained 40 minutes at least in order to achieve fully anneal and excellent ability against the EM; the anneal temperature should be set about 350°C approximately, because high temperature (beyond 400°C) anneal can induce the other reliability issues, which will have a strong negative impact on the EM reliability. The results in this paper are significance for Cu interconnect technology optimize and are beneficial to improve the EM reliability of the Cu interconnect system.

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Advanced Materials Research (Volumes 482-484)

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1188-1191

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February 2012

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© 2012 Trans Tech Publications Ltd. All Rights Reserved

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[8] studies the phenomenon with the simulation of the growth of grains in the interconnection. The simulation result shown the grains size become lager when the annealing time become longer. (a)The MTF distribution with no annealing (b) The MTF distribution with annealing Fig.3. The tests result of the samples with or without annealing Anneal conditions No annealing 3500C,45min annealing EM activation Ea(eV) 0.91 1.02 Table 3. The activations of samples with or without annealing The mechanism is analyzed in physics based on the experiments and other researchers in this paper. It is thought that the interconnect lines can be treated as a system, which maintained a minimum energy state. Cu interconnect line is poly-crystal material. The grains grow up when the grains are heated, which can lead the mean grains size become larger. This phenomenon can decrease the system energy, which is related with grains boundary (GB). Because the existence of the instauration bonds and distortion bonds at the site of the grains boundary, the energy of the GB is higher than the energy inside the grains. So the reduction of the number of the GB can lead to the reduction of the energy of the interconnect system. Annealing can enlarge the grains size reduce the number of GB and reduce the system energy. As the result of the reduction of the number of GB, which is an important EM diffusion path, the EM diffusion is restrained. Therefore the diffusion activation of the Cu interconnect is improved, and the lifetime of the Cu interconnect is prolong. It is summarized that annealing can enlarge the grains size and increase the EM activation. It is an effective method to improve the EM character of the Cu interconnects system. But the improvement of the EM character is different with the different annealing conditions. The different anneal conditions are carried on six groups of samples, and the EM acceleration failure tests are implemented on the samples in order to find an optimized anneal conditions. The anneal conditions and tests result are shown in Table 4 and Fig.5. Anneal time samples Anneal temperatures 1st group 2nd group 3rd group g 4th group 5th group 6th group 1750C 1750C 3000C 3500C 3500C 4000C 15min 30min 30min 30min 45min 45min Table 4. Anneal conditions of interconnect samples Fig.5. The MTF distribution of the samples with different annealing The tests results of the optimized anneal condition are shown in Fig.5. It is shown that the EM lifetime of the interconnect increases apparently with the increase of the anneal time and temperature. But the improvement of the EM character is unconspicuous when the anneal temperature is higher than 4000C. It is revealed the effect of extends the anneal time is better than that of enhances the anneal temperature. That is, the EM character of the Cu interconnect can be improved markedly by a long time (>40min) annealing. Therefore, the anneal temperature should not exceed 4000C in order to obtained the excellent anneal effect. Conclusions The technology conditions have an important affection on the reliability of the Cu interconnect system. The annealing technology after electroplating can enlarge the Cu grains size, increase the EM activation, improve the reliability of the interconnect and prolong the lifetime. In addition, the improvement is different with the anneal conditions. According to the experiments and research in this paper, it is shown the anneal time should be beyond 40min, and the anneal temperature should maintained at about 3500C. If the anneal temperature is beyond 4000C, the other reliability issues can be occur. The results obtained in this paper are helpful to improve the reliability of the Cu interconnect, and have practical value for the production of the Cu interconnect system and the optimized technology condition. Referneces

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