Development of Electric Rust Preventive Machining Method - Correspond to Difference of Water in World: Use of Deionized Refined Water

Article Preview

Abstract:

Grinding fluid & cutting oil are contained various chemicals. Waste fluid treatment causes huge disposal cost and heavy environmental load. This investigation proposes the electric rust preventive machining method system that water is used as machining fluid. However, there are various problems for this practical use. In this paper, using and re-using of machining water are considered. Water quality is different in various foreign regions for containing impurity ingredient varying with each area. Correspond to water difference, water purification and deionization is examined in developed machining water refine recycle system experimentally. Synthesized water that is likened to hard water is composed from refined water (pure water which is made by water recycle system). And, it is confirmed that synthesized water is refined to deionize by water recycle system. Moreover, 12.25L/min refined water is achieved. In addition, it is indicated that electric rust prevention is possible by refined water at least 1hour. However, high voltage and device twist is necessary.

You might also be interested in these eBooks

Info:

[1] N. Nakajima,N. Narutaki: Machining Technology (Corona publishing Co. Ltd., Japan 1983), pp.181-185.

Google Scholar

[2] S. Hiroi, Y. Yamanaka: Cutting fluid and Grinding fluid (Saiwaishobo Co. Ltd., Japan 1982), pp.244-264.

Google Scholar

[3] TECHNICAL RESEARCH INSTITUTE Japan Society for the Promotion of Machine Industry: Material Processing Data File Text Vol: 15 (Grinding) (TECHNICAL RESEARCH INSTITUTE Japan Society for the Promotion of Machine Industry, Japan 2002), pp.32-33.

Google Scholar

[4] N. Nishikawa, S. Tsukamoto, K. Ohashi, T. Nakajima, T. Iyama, M. Mizuno, Y. Ota, T. Kubo: Basic Investigation of Environmental Harmonic Machining-Examination of various low pollution machining methods and effectiveness verification of half underwater grinding-, J. Environ. Conserv. Eng., 38, 6 (2009).

DOI: 10.5956/jriet.38.415

Google Scholar

[5] S. Tsukamoto, N. Nishikawa, K. Okamoto and K. Ohashi: Development of the Electricity Rust Preventive Machining Method in Surface Grinding, Adv. Abras. Technol. VI Key Eng. Mater., Vols. 257-258, (2004) pp.483-488.

DOI: 10.4028/www.scientific.net/kem.257-258.483

Google Scholar

[2] S. Hiroi, Y. Yamanaka: Cutting fluid and Grinding fluid (Saiwaishobo Co. Ltd., Japan 1982), pp.244-264.

Google Scholar

[6] N. Nishikawa, S. Tsukamoto, K. Ohashi, R. Miyake, T. Iyama and M. Mizuno: Development of Electric Rust Prevention Machining Method in End Mill Cutting-Environmental Harmonic Machining Using Water in Cutting Machining-, J. Environ. Conserv. Eng., 37, 4 (2008).

DOI: 10.5956/jriet.37.274

Google Scholar

[7] N. Nishikawa, T. Iyama, M. Mizuno, H. Mifune: Development of Electric Rust Preventive Machining Method for New Environmental Harmonic Machining Only Using Water, Proc. of 9th euspen Int. Conf., San Sebastian, Spain, Volume II, (2009) pp.542-545.

Google Scholar

[8] N. Nishikawa, Y. Sato, T. Katou, K. Karita, Y. Hagihara, N. Yoshihara, H. Okawai, H. Kato, T. Iyama, M. Mizuno and S. Tsukamoto: Development of electric rust preventive machining method-Verification of the Optimized Rust Prevention Current and Electrical Characteristic with Supporting Electrode in the Grinding-, J. Jpn. Soc. Abras. Technol., 55, 5 (2011).

DOI: 10.4028/www.scientific.net/amr.325.699

Google Scholar

[9] N. Nishikawa, K. Ohashi, M. Sudoh, S. Tsukamoto: Development of electric rust preventive storage method in water-Proposal of metal parts storage using water without rust preventive agent or oil-, J. Environ. Conserv. Eng., 35, 5 (2006).

DOI: 10.5956/jriet.35.371

Google Scholar

[10] N. Nishikawa, Y. Sato, T. Kato, K. Karita, Y. Hagihara, N. Yoshihara, H. Okawai, H. Kato, T. Iyama, M. Mizuno and S. Tsukamoto: Development of Electric Rust Preventive Machining Method -Water using for Machining: Improvement of Water Recycle System-, Advanced Materials Research Vol. 325, (2011).

DOI: 10.4028/www.scientific.net/amr.325.699

Google Scholar

[11] H. H. Uhlig and R. W. Revie: Corrosion and corrosion control. 3rd ed. (Sangyotosho Co. Ltd., Japan 1989), p.59, p.217.

Google Scholar

[12] J. M. Arnal, M. Sancho, G. Verdú, J. M. Campayo, J. M. Gozálvez: Treatment of 137Cs liquid wastes by reverse osmosis. Part II. Real application, Desalination, 154, 1 (2003) pp.35-42.

DOI: 10.1016/s0011-9164(03)00206-6

Google Scholar

[13] H. H. Uhlig and R. W. Revie: Corrosion and corrosion control. 3rd ed. (Sangyotosho Co. Ltd., Japan 1989), p.225.

Google Scholar