Some Studies on Preparation of Large Spray Deposited Aluminium Alloy Tube Preform

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In this paper, preparation of large spray deposited aluminum alloy tube was investigated. The shape and particle size distribution of over-sprayed powders together with structure of deposits were analyzed. The results show that the over-sprayed powders resulted from particles missing, spurting and rebounding. The particle size distribution was non-standard normal distribution, the particle size of the great majority was within 150μm and the average size was 50μm. The residual pores in deposits came into being when inter-particle space could not be filled with enough liquid during spray deposition. The as-deposited preform with rough surface was a coalesced bulk of deposited particles. The rotate speed of substrate and scan speed of atomizer together with spray stripe width should satisfy any certain relationship to obtain a qualified tube preform. Substrate preheating and surface treatment and residual stress control were very important for preparing a large preform.

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Advanced Materials Research (Volumes 535-537)

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964-968

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June 2012

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© 2012 Trans Tech Publications Ltd. All Rights Reserved

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