Effect of Rice Husk on Fired Ceramic Shell Strength

Article Preview

Abstract:

In recent years, ceramic shell mould for investment casting process is often associated to defects due to its brittle properties. The defects would originate from cracking mechanism yielded from the ceramic brittleness. In this work, the improvement of ceramic shell mould by reinforcement technique was studied and analyzed. Rice husk consisting high percentage of silica content with the ability to withstand high temperature during casting process was studied as the reinforcing component as to impede cracking mechanism. Higher Modulus of Rupture (MOR) value of ceramic shell reinforced by rice husk fiber as compared to the non-reinforced ceramic shell MOR value was obtained. Nonetheless, presence of the fused silica phase from rice husk fiber was also found to lead the formation of a new phase of zircon (ZrSiO4). These two factors were found to influence the ceramic shell composition and indirectly enhanced the ceramic shell strength performance.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

732-737

Citation:

Online since:

September 2013

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2013 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

[1] Schiefelbien, G. W. The Ceramic Molding Process. New York: Remet Corporation. 1984.

Google Scholar

[2] Rahman, M. N. Ceramic Processing and Sintering. 2nd ed. New York: Taylor & Francis e-Library. 2005.

Google Scholar

[3] Zawati Harun, Gethin, D.T., Lewis, R.W., Combined Heat and Mass Transfer for Drying Ceramic(shell) Body. The International Journal of Multiphysics. 2008. 2 : 1-19.

DOI: 10.1260/175095408784300270

Google Scholar

[4] Zawati Harun, David Gethin, Drying(Consolidation) Porous Ceramic By considering the microscopic pore temperature gradient, Applied Mechanics and Materials. 2012.147: 210-214.

DOI: 10.4028/www.scientific.net/amm.147.210

Google Scholar

[5] Hilmas, G., Brady, A., Abdali, U., Zywicki, G. and Halloran, J., Fibrous monoliths: non-brittle fracture from powder-processed ceramics. Materials Science and Engineering A. 1995.195: 263-268.

DOI: 10.1016/0921-5093(94)06525-x

Google Scholar

[6] Chuayjuljit, S., Eiumnoh, S. and Potiyaraj, P. Using silica from rice husk as a reinforcing filler in natural rubber. Journal Science Research Chulalongkong University. 2001. 26: 127-137.

Google Scholar

[7] Ramezanianpour, A. A., Khani, M. M. and Ahmadibeni, G. The Effect of Rice Husk Ash on Mechanical Properties and Durability of Sustainable Concretes. International Journal of Civil Engineering. 2009. 7: 83-89.

Google Scholar

[8] Mwaikambo, L.Y. and Ansell, M. P. Die angewandte makromolekulare. Chemie. 1999. 272: 108-116.

Google Scholar

[9] Mohanty, A. K., Khan, M. A. and Hinrichsen, G. Surface modification of jute and its influence on performance of biodegradable jute fabric-biopolymer composite. Composite Science and Technology. 2000. 60: 1115-1124.

DOI: 10.1016/s0266-3538(00)00012-9

Google Scholar

[10] Guerra, J. M. Factors affecting shell strength and the effect of dry time on shell strength. 22nd European Investment Caster`s Federation. South Mimms, Herts, United Kingdom: REMET Corporation. 1992.

Google Scholar

[11] Zawati Harun, D.T. Gethin, Drying Simulation of Ceramic Shell Build up Process, AMS '08 Proceedings of the 2008 Second Asia International Conference on Modelling & Simulation. 2008 :794-799.

DOI: 10.1109/ams.2008.109

Google Scholar

[12] Zawati Harun, Nazri Mohd Nawi, Mohd Faizal Batcha and David Gethin, Modeling of Layering Ceramic Shell Mould. Applied Mechanics and Materials. 2012. 232 : 548-552.

DOI: 10.4028/www.scientific.net/amm.232.548

Google Scholar

[13] Kamarudin, N. H. Reinforcement of rice husk in ceramic shell mould system for investment casting process. M. Eng. Thesis. Universiti Tun Hussein Onn Malaysia, Malaysia; 2012.

DOI: 10.30880/jeva.2021.02.02.011

Google Scholar

[14] Harun, Z., Kamarudin, N. H., Md Saidin Wahab, M. S., and Badarulzaman, N. A. Shell mould reinforced with rice husk. 4th International Conference on Postgraduate Education (ICPE4). 2010.

DOI: 10.4028/www.scientific.net/kem.471-472.922

Google Scholar

[15] Harun, Z., Kamarudin, N. H., Badarulzaman, N. A. and Wahab, M. S., Shell Mould Composite With Rice Husk. Key Engineering Materials. 2011. 471-472: 922-927.

DOI: 10.4028/www.scientific.net/kem.471-472.922

Google Scholar

[16] Banerjee, R. and Bose, N. R. Fibre-reinforced glass/glass-ceramic matrix composites. in: Low, I. M. Ceramic matrix composites; Microstructure, properties and application. Cambridge, England: Woodhead Published Limited. 58-98; 2006.

DOI: 10.1533/9781845691066.1.58

Google Scholar

[17] Patel, M., Karera, A. and Prasanna, P. Effect of thermal and chemical treatments on carbon and silica contents in rice husk. Journal of Materials Science. 1987. 22: 2457-2464.

DOI: 10.1007/bf01082130

Google Scholar

[18] Ikram, N. and Akhter, M. XRD analysis of silicon prepared from rice husk ash, Journal of Materials Science. 1988. 23: 2379-2381.

DOI: 10.1007/bf01111891

Google Scholar

[19] Singh, D., Kumar, R., Kumar, A. and Rai, K. N. Synthesis and characterization of rice husk silica, silica-carbon composite and H3PO4 activated silica. Ceramica. 2008. 54:203-212.

DOI: 10.1590/s0366-69132008000200011

Google Scholar

[20] Javed, S. H., Naveed, S., Feroze, N., Zafar, M. and Shafaq, M. Crystal and amophous silica from KMnO4 treated and untreted rice husk. Journal of Quality and Technology Management. 2010. 6: 81-90.

Google Scholar

[21] Tartaj, P., Serna, C. J., Moya, J. S., Requena, J., Ocana, M., De Aza, S. and Guitian, F. The formation of zircon from amorphous ZrO2.SiO2 powders. Journal of Materials Science and Engineering A195. 1996 (31): 6089-6094.

DOI: 10.1007/bf01152164

Google Scholar

[22] Kumar, S., Kumar, P. and Shan, H. S. Characterization of the refractory coating material used in vacuum assisted evaporative pattern casting process. Journal of Materials Processing Technology. 2009. 209: 2699-2706.

DOI: 10.1016/j.jmatprotec.2008.06.010

Google Scholar

[23] Remmey, G. B. Firing Ceramics, Advanced Series in Ceramics, World Scientific. 1994(2).

Google Scholar

[24] Harun, Z., Ismail, N. F., Badarulzaman, N. A., Effect of MgO Additive on Microstructure of Al2O3. Advanced Materials Research. 2012: 488-489.

Google Scholar

[25] Shukla, D. D. and Juneja, J. L. Effect of different mold layers on fly ash modified ceramic shell strength in investment casting. International Journal of Engineering Science and Technology (IJEST). 2011. 3: 242-248.

Google Scholar