An Experimental Study on Electrical Discharge Machining of Copper Alloy Grade HR750

Article Preview

Abstract:

Electrical discharge machining process (EDM) is a process for removing material by the thermal of electrical discharge. EDM process melts and evaporates workpiece material. Some of the melted and all of the evaporated material is then quenched and flushed away by dielectric liquid and the remaining melt recast on the finished surface. The recast layer is called as white layer. Beneath the recast layer, a heat affected zone is formed. The quality of an EDM product is usually evaluated in terms of its surface integrity, which is characterized by existence of surface cracks and residual stresses. The machinability of EDM in terms of the material removal rate and electrode wear ratio was evaluated in this paper. The machining tests were carried out on a copper alloy grade HR750 with a copper tungsten electrode. The workpiece surfaces are analyzed by optical microscope and XRD technique. The formation of crack is not found.

You might also be interested in these eBooks

Info:

Periodical:

Advanced Materials Research (Volumes 816-817)

Pages:

75-79

Citation:

Online since:

September 2013

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2013 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

[1] J.C. Laul, Rich Norman. 2008. Beryllium: Hazards evaluation, facility classification, consequence analysis of releases during potential accidents, and protection of public and workers. Journal of Chemical Health& Safety, August 2008: 13-25.

DOI: 10.1016/j.jchas.2007.12.002

Google Scholar

[2] J. C Rebelo, A Morão Dias, Ruy Mesquita, Paulo Vassalo, Mário Santos, An experimental study on electro-discharge machining and polishing of high strength copper–beryllium alloys, Journal of Materials Processing Technology, Vol. 103(3), July 2000: 389-397.

DOI: 10.1016/s0924-0136(99)00492-6

Google Scholar

[3] A. Guha, S. Smyers, K.P. Rajurkar, P.S. Garinella, R. Konda, Optimal parameters in electrical discharge machining of copper beryllium alloys, Proceedings of the International Symposium for Electromachining, ISEM XI, April 1995 : 217-224.

Google Scholar

[4] J.P. Davim, C. Maranhão, G. Cabral, J. Grácio. 2008. Performance of cutting tools in machining Cu/W alloys for application in EDM electrodes. International Journal of Refractory Metals and Hard Materials, Volume 27(4), July 2009: 676-682.

DOI: 10.1016/j.ijrmhm.2008.10.018

Google Scholar

[5] K.H. Ho, S.T. Newman. 2003. State of the art electrical discharge machining (EDM), Loughborough University, U.K., Volume 43(13), October 2003: 1287-1300.

DOI: 10.1016/s0890-6955(03)00162-7

Google Scholar

[6] R. William, Machining hard material, Machining data Hand book, 3rd Edition Vol. 2: 180.

Google Scholar

[7] P. Janmanee, A. Muttamara, Surface modification of tungsten carbide by electrical discharge coating (EDC) using a titanium powder suspension, Applied Surface Science(2012), Vol. 258(19) : 7255–7265.

DOI: 10.1016/j.apsusc.2012.03.054

Google Scholar

[8] A. Muttamara, P. Janmanee and Y. Fukuzawa, A Study of Micro–EDM on Silicon Nitride Using Electrode Materials, International Transaction Journal of Engineering, Management, & Applied Sciences & Technologies, Vol. 2010(1): 1-7.

Google Scholar

[9] Information on http: /www. weld. labs. gov. cnhttp: /materion. com.

Google Scholar

[10] Muttumara A, Fukuzawa, Y., Mohri, N., Tani, T. Electrical discharge Machining properties of noble crystals, Journal of Materials Processing Technology, Vol. 149, Issues 1-3, (2004) : 393-397.

DOI: 10.1016/j.jmatprotec.2003.12.028

Google Scholar

[11] Surapunt S, Microstructure, Mechanical Properties and Strengthening mechanisms in Metals, Engineering Materials and Selecting: 15-23.

Google Scholar

[12] R. Zauter and D.V. Kudashov, Precipitation hardened high copper alloys for connector pins made of wire, The 23rd International Conference on Electrical Contacts ICEC2006/Sendai, June 2006 : 257-261.

Google Scholar