Microstructure and Hardness Distribution of Ductile Iron by PTA Cr-Ni-Mo-Cu Alloying

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The mixture powder of Cr, Ni, Mo and Cu were deposited evenly on a ductile iron with ferrite matrix and treated by plasma transferred arc (PTA). The microstructure and hardness distribution of the PTA-alloyed layers were investigated by using scanning electron microscope (SEM) equipped with energy dispersive spectroscopy (EDS), X-ray diffraction (XRD) and microhardness tester, respectively. Results show that the cross-section consists of four regions: alloyed zone, melted zone, heat affected zone and unaffected substrate. The maximum microhardness of PTA-alloyed sample is measured to be as high as 1077 HV0.2, which is approximately 4.4 times higher than that of substrate. The improvement is attributed to the formation of mixed hard-phases such as Cr7C3, C23C6, martensite, cementite under nonequilibrium solidification, and the solution strengthening by the alloying elements as well as grain refining via the rapid cooling.

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188-192

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January 2014

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© 2014 Trans Tech Publications Ltd. All Rights Reserved

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