Modelling the Effect of Particle Size Distribution in Multiphase Flows with Computational Fluid Dynamics and Physical Erosion Experiments

Article Preview

Abstract:

It is known that particle size has an influence in determining the erosion rate, and hence equipment life, on a target material in single phase flows (i.e. flow of solid particles in liquid only or gas only flows). In reality single phase flow is rarely the case for field applications in the oil and gas industry. Field cases are typically multiphase in nature, with volumetric combinations of gas, liquid and sand. Erosion predictions of multiphase flows extrapolated from single phase flow results may be overly conservative. Current understanding of particle size distribution on material erosion in multiphase flows is limited. This work examines the effect of particle size distribution on material erosion of a cylindrical aluminium rod positioned in a 2" vertical pipe under slug and distributed bubble regimes using various water and air volume ratios. This is achieved through physical erosion experiments and computational fluid dynamics (CFD) simulations tailored to account for particle dynamics in multiphase flows.

You might also be interested in these eBooks

Info:

Periodical:

Advanced Materials Research (Volumes 891-892)

Pages:

1615-1620

Citation:

Online since:

March 2014

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2014 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] Solnordal, C.B., et al., Determination of erosion rate characteristic for particles with size distributions in the low Stokes number range. Wear, 2013. 305(1–2): pp.205-215.

DOI: 10.1016/j.wear.2013.06.009

Google Scholar

[2] Clark, H.M., Particle velocity and size effects in laboratory slurry erosion measurements OR… do you know what your particles are doing? Tribology International, 2002. 35(10): pp.617-624.

DOI: 10.1016/s0301-679x(02)00052-x

Google Scholar

[3] Desale, G.R., B.K. Gandhi, and S.C. Jain, Particle size effects on the slurry erosion of aluminium alloy (AA 6063). Wear, 2009. 266(11-12): pp.1066-1071.

DOI: 10.1016/j.wear.2009.01.002

Google Scholar

[4] Lynn, R.S., K.K. Wong, and H.M. Clark, On the particle-size effect in slurry erosion. Wear, 1991. 149(1-2): pp.55-71.

DOI: 10.1016/0043-1648(91)90364-z

Google Scholar

[5] Tilly, G.P. and W. Sage, The interaction of particle and material behaviour in erosion processes. Wear, 1970. 16(6): pp.447-465.

DOI: 10.1016/0043-1648(70)90171-7

Google Scholar

[6] Ansari, A.M., et al., A Comprehensive Mechanistic Model for Upward Two-Phase Flow in Wellbores. SPE Production & Operations, 1994. 9(2): pp.143-151.

DOI: 10.2118/20630-pa

Google Scholar

[7] Jordan, K. Erosion in Multiphase Production of Oil and Gas. in Corrosion 98. 1998. San Diego, Ca: NACE International.

Google Scholar

[8] Oliemans, R.V.A., B.F.M. Pots, and N. Trompé, Modelling of annular dispersed two-phase flow in vertical pipes. International Journal of Multiphase Flow, 1986. 12(5): pp.711-732.

DOI: 10.1016/0301-9322(86)90047-9

Google Scholar

[9] Barnea, D., Transition from annular flow and from dispersed bubble flow—unified models for the whole range of pipe inclinations. International Journal of Multiphase Flow, 1986. 12(5): pp.733-744.

DOI: 10.1016/0301-9322(86)90048-0

Google Scholar

[10] Taitel, Y., D. Bornea, and A.E. Dukler, Modelling flow pattern transitions for steady upward gas-liquid flow in vertical tubes. AIChE Journal, 1980. 26(3): pp.345-354.

DOI: 10.1002/aic.690260304

Google Scholar

[11] Mazumder, Q.H., et al., Development and validation of a mechanistic model to predict solid particle erosion in multiphase flow. Wear, 2005. 259(1–6): pp.203-207.

DOI: 10.1016/j.wear.2005.02.109

Google Scholar

[12] McLaury, B.S., S.A. Shirazi, and E.F. Rybicki, Sand Erosion In Multiphase Flow For Slug And Annular Flow Regimes. 2010, NACE International.

Google Scholar

[13] Mazumder, Q.H., S.A. Shirazi, and B.S. McLaury, A Mechanistic Model to Predict Erosion in Multiphase Flow in Elbows Downstream of Vertical Pipes. 2004, NACE International.

Google Scholar

[14] Throneberry, J.M., et al., Solid-Particle Erosion in Slug Flow, in SPE Annual Technical Conference and Exhibition. 2010, Society of Petroleum Engineers: Florence, Italy.

Google Scholar

[15] Nuguri, Experimental Investigation and Modeling of Erosion for Gas Dominant Multiphase Flows with Sand, in Department of Mechanical Engineering. 2007, Tulsa University: Okhlahoma.

Google Scholar

[16] Wong, C.Y., C.B. Solnordal, and J. Wu. Surface profile evolution due to long term exposure to solid particle erosion. in SPE Asia Pacific Oil & Gas Conference and Exhibition. 2012. Perth, Western Australia.: SPE.

DOI: 10.2118/157983-ms

Google Scholar