A Study on Development of the Optimal Neural Network in GMA Welding Process

Article Preview

Abstract:

Gas Metal Arc (GMA) welding is considered as a multi-parameter process that it’s hard to find optimal parameters for good welding. To overcome the problem, an artificial neural network based on the backpropagation algorithm was built to realize the relationships between process parameters and welding quality as output parameter. In this study, Mahalanobis Distance (MD) was employed to evaluate the availability of a given welding parameters which was proved to performance well in multivariate statistics. Input parameters such as welding current and arc voltage were chosen due to their significant influence on the welding quality. To improve the precision of given parameters’ evaluation, neural networks with different configurations were verified. The analyses on the measured and predicted MD by the proposed neural network were conducted. The proposed neural network based on the error backpropogation algorithm was proved to have high reliability to evaluate process parameters, which further makes it available in on-line monitoring system.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

1759-1763

Citation:

Online since:

June 2014

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2014 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] T. Melfi, New code requirements for calculating heat input, J. Welding 89(2010) 61-63.

Google Scholar

[2] D.E. Rumelhart, G.E. Hinton and R.J. Williams, Learning representations by back-propagating errors, J. Nature 323 (1986) 533-536.

DOI: 10.1038/323533a0

Google Scholar

[3] A.J. Torija, D.P. Ruiz and A.F. Ramos-Ridao, Use of back-propagation neural networks to predict both level and temporal-spectral composition of sound pressure in urban sound environments, J. Building and Environment 52 (2012) 45-56.

DOI: 10.1016/j.buildenv.2011.12.024

Google Scholar

[4] Jiří Šíma, Back-propagation is not efficient, J. Neural Networks 9 (1996) 1017-1023.

Google Scholar

[5] H.B. Kim, S.H. Jung, T.G. Kim and K.H. Park, Fast learning method for back-propagation neural network by evolutionary adaptation of learning rates, J. Neurocomputing 11 (1996) 101-106.

DOI: 10.1016/0925-2312(96)00009-4

Google Scholar

[6] Y. Fukuoka, H. Matsuki, H. Minamitani and A. Ishida, A modified back-propagation method to avoid false local minima, J. Neural Networks 11 (1998) 1059-1072.

DOI: 10.1016/s0893-6080(98)00087-2

Google Scholar

[7] S.Q. Feng, Off-line Programming of arc welding robot based on UG and welding qualification based on statistic methods, Ph.D., Tianjin University, (2010).

Google Scholar

[8] S.Q. Feng, O. Hiroyuki, T. Hidennori, K. Yuichi and S.S. Hu, Qualitative and quantitative analysis of gmaw welding fault based on Mahalanobis distance, Int. J. Precision Engineering and Manufacturing 12 (2011) 949-955.

DOI: 10.1007/s12541-011-0127-3

Google Scholar