Experimental Study on Edge Trimming of Unidirectional CFRP Composites

Article Preview

Abstract:

Composites find lot of applications in aerospace, defence, automotive and medical industries due to its high strength to stiffness and weight ratio. After the composites are demoulded, trimming the edges is the first machining operation to be carried out. The heterogeneity and anisotropy of the composite materials make machining difficult and accompanied with different damages. The accuracy of the surface profile is one of the important components of both dimensional and geometric accuracy and play a significant role in achieving overall product quality because it is often directly related to the product’s functional performance. The defects in the free edges are mainly influenced by the machining parameters (such as speed, feed, depth of cut and fibre orientation) and the type of machining (orthogonal cutting and oblique cutting). This paper presents some observations like feed force, normal force and surface roughness made on the orthogonal and oblique cutting of unidirectional carbon fiber reinforced plastics.

You might also be interested in these eBooks

Info:

Periodical:

Advanced Materials Research (Volumes 984-985)

Pages:

207-213

Citation:

Online since:

July 2014

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2014 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] A. Koplev, A. Lystrup, T. Vorm, The cutting process, chips and cutting forces in machining CFRP, J. Composites, 14 (4) (1983) 371-376.

DOI: 10.1016/0010-4361(83)90157-x

Google Scholar

[2] D.H. Wang, M. Ramulu, D. Arola , Orthogonal cutting mechanisms of graphite/epoxy composite. Part I: unidirectional laminate, J. Machine Tools and Manufacture, 35(12) (1995)1623-1638.

DOI: 10.1016/0890-6955(95)00014-o

Google Scholar

[3] N. Bhatnagar, N. Ramakrishnan, H. Naik, R. Komanduri , On the machining of fibre reinforced plastic (FRP) composite laminates, J. Machine Tools and Manufacture, 35(5) (1995) 701-716.

DOI: 10.1016/0890-6955(95)93039-9

Google Scholar

[4] J.R. Ferreira, N.L. Coppini , G.W.A. Miranda, Machining optimisation in carbon fibre reinforced composite materials, J. Materials Processing Technology, 92-93(1999)135-140.

DOI: 10.1016/s0924-0136(99)00221-6

Google Scholar

[5] M. Rahman, S. Ramakrishna, J.R.S. Prakash, D.C.G. Tan, Machinability study of carbon reinforced composite, J. Materials Processing Technology, 89-90 (1999) 292-297.

DOI: 10.1016/s0924-0136(99)00040-0

Google Scholar

[6] X.M. Wang, L.C. Zhang, An experimental investigation into the orthogonal cutting of unidirectional fibre reinforced plastics, J. Machine Tools and Manufacture, 43 (2003) 1015-1022.

DOI: 10.1016/s0890-6955(03)00090-7

Google Scholar

[7] Patric Ghidossi, Mohamed EI Mansori, Fabrice Pierron, Edge machining effects on the failure of polymer matrix composite coupons, J. Composites, A 35 (2004) 989-999.

DOI: 10.1016/j.compositesa.2004.01.015

Google Scholar

[8] Sheikh Ahmed, Machining of Polymer Composites, edited by Springer (2009).

Google Scholar

[9] J.F. Chetelain, I. Zaghabani, Effect of tool geometry special features on cutting forces of multilayered CFRP laminates, J. Recent Advances in Manufacturing Engineering, ISBN: 978-1-61804-031-2.

Google Scholar

[10] Oliver Pecat, Rudiger Rentsch, Ekkard Brinksmeier, Influence of milling process parameters on the surface integrity of CFRP, J. Procedia CIRP 1 (2012) 466-470.

DOI: 10.1016/j.procir.2012.04.083

Google Scholar

[11] Yigit Karpet, Onur Bahtiyar, Burak Deger, Mechanistic force modelling for milling of unidirectional carbon fibre reinforced polymer laminates, J. Machine Tools and Manufacture, 56 (2012)79-83.

DOI: 10.1016/j.ijmachtools.2012.01.001

Google Scholar