Influence of Process Parameters on Delamination of Drilling of (GF/PC) Glass Fiber Reinforced Polycarbonate Matrix Composites

Article Preview

Abstract:

Drilling is an important and final operation in the assembly of structural components of aircraft and automobiles. This paper determines the influence of cutting forces in the drilling of GF/PC composites. An assembly, the quality of the drilled holes highly affects the joint of two or more structural components. Drilling of glass fiber composite materials is a vital task for manufacturers. The best methodology for achieving good quality holes during the drilling of glass fiber reinforced plastics is by identify of the cutting forces. Improper cutting forces lead to the damage of composite materials. This paper studies the influence of various feed rate on thrust force, spindle speed and drill bit geometry using Brad and spur drills. This experimental result shows that delamination fully depends on the feed rate. The experimental results have been clearly explained with the help of 3D response graph and Scanning Electron Microscopic (SEM) images.

You might also be interested in these eBooks

Info:

Periodical:

Advanced Materials Research (Volumes 984-985)

Pages:

355-359

Citation:

Online since:

July 2014

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2014 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] Diaz, J. and Rubio, L., Developments to manufacture structural aeronautical parts in carbon fibre reinforced thermoplastic materials, Journal of Materials Processing Technology, Vol. 143-144, pp.342-346. (2003).

DOI: 10.1016/s0924-0136(03)00450-3

Google Scholar

[2] Palanikumar. k, Valarmathi.T. N and S. Sekar, Parametric Analysis on Delamination in Drilling of Wood Composite Panel, Indian Journal of Science and Technology, ISSN: 0974-6846 , Vol 6 (4), (2013).

DOI: 10.17485/ijst/2013/v6i4.3

Google Scholar

[3] Palanikumar. K, Srinivasan. T and Rajagopal. K, Delamination in Drilling of GFR/High Impact Polystyrene Composites, Advanced Materials Research Vols. 622-623. pp.1271-1274. (2013).

DOI: 10.4028/www.scientific.net/amr.622-623.1271

Google Scholar

[4] Lin SS, Lin JC, Yang YK Optimization of mechanical characteristics of short glass fiber and polytetrafluoroethylene reinforced polycarbonate composites via D-optimal mixture design Polym-Plast Technol 49(2): 195–203. (2010).

DOI: 10.1080/03602550903284297

Google Scholar

[5] Dineshwaran Vijayakumar, M. Mudhukrishnan, S.K. Malhotra, K. Chandrasekaran, Some Studies on Fiber Reinforced Thermoplastics Laminates Fabricated by Film Stacking Method, Advanced Materials Manufacturing & Characterization Vol 3 Issue 1 (2013).

DOI: 10.11127/ijammc.2013.02.047

Google Scholar

[6] Rao, B. S., Rudramoorthy, R., Srinivas, S., & Rao, B. N. Effect of drilling induced damage on notched tensile and pin bearing strengths of woven GFR– epoxy composites. Materials Science and Engineering: A, 472, 347–352. (2008).

DOI: 10.1016/j.msea.2007.03.023

Google Scholar

[7] K. Palanikumar, Modeling and analysis for surface roughness in machining glass fibre reinforced plastics using response surface methodology, Materials and Design 28. 2611–2618. (2007).

DOI: 10.1016/j.matdes.2006.10.001

Google Scholar