An Evolutionary Hybrid Algorithm for Layout Planning in Flexible Manufacturing System

Article Preview

Abstract:

The layout of a flexible manufacturing system (FMS) involves distributing different resources for achieving maximum efficiency. To provide a variety of products to customers the FMS has created a significant set of operational changes. Among this, layout planning is more important in achieving productivity of FMS. The problem of this type is combinatorial in nature and found to be Non-deterministic Polynomial (NP) complete. This paper focuses the loop layout planning of an FMS with the aim of minimizing the transportation distance and the backtracking distances of the Automated Guided Vehicles (AGV) using the hybrid Scatter Search - Particle Swarm Optimization algorithm (SS-PSO). Since the Loop layout has relatively low initial costs and contains few material handling links with higher flexibility. SS-PSO operates on unifying principles based on strategic designs compared to other metaheuristic algorithms such as GA, PSO etc. Hybrid SS-PSO approach is applied to seven and nine machines loop layout problem. It is found that the proposed algorithm provides a better solution with fast convergence rate compared with other metaheuristic algorithms.

You might also be interested in these eBooks

Info:

Periodical:

Advanced Materials Research (Volumes 984-985)

Pages:

444-451

Citation:

Online since:

July 2014

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2014 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] Amine Drira, Henri Pierreval, Sonia Hajri-Gabouj, Facility layout problems: A survey, Annual Reviews in Control, 3 (2007) 255-267.

DOI: 10.1016/j.arcontrol.2007.04.001

Google Scholar

[2] Anoop Prakash, M.K. Tiwari, R. Shankar, Optimal job sequence determination and operation machine allocation in flexible manufacturing systems: an approach using adaptive hierarchical ant colony algorithm. J. Intell. Manuf., 19 (2008) 161-173.

DOI: 10.1007/s10845-008-0071-y

Google Scholar

[3] I.A. Chaudhry, S. Mahmood, M. Shami, Simultaneous scheduling of machines and automated guided vehicles in flexible manufacturing systems using genetic algorithms, J. Cent. South. Univ. Technol., 18 (2011) 1473-1486.

DOI: 10.1007/s11771-011-0863-7

Google Scholar

[4] Daniel Scholz, Anita Pentrick, Wolf Gang Domschke (2009) STaTS: A slicing tree and tabu search based heuristic for the un equal- area facility layout problem. Eur. J. Oper. Res., 197: 166-178.

DOI: 10.1016/j.ejor.2008.06.028

Google Scholar

[5] F. Glover, Manuel Laguna, Fundamentals of scatter search and path relinking, Control Cybern., 29 (2000) 653-684.

Google Scholar

[6] Ignacio Castillo, Joakim Westerlund, E. M. Stefan, Tapio Wesrerlund, Optimization of block layout design problems with unequal areas: A comparison of MILP and MINLP optimization Methods, Comput. Chem. Eng., (2005) 3054-3069.

DOI: 10.1016/j.compchemeng.2005.07.012

Google Scholar

[7] J. Jerald, P. Asokan, G. Prabaharan, R. Saravanan, Scheduling optimization of flexible manufacturing systems using particle swarm optimization algorithm, Int. J. Adv. Manuf. Technol., 25 (2005) 964-971.

DOI: 10.1007/s00170-003-1933-2

Google Scholar

[8] Kemal Alaykyran, Orhan Engin, Alper Doyen, Using ant colony optimization to solve hybrid flow shop scheduling problems, Int. J. Adv. Manuf. Technol., 35 (2007) 541–550.

DOI: 10.1007/s00170-007-1048-2

Google Scholar

[9] M. Krishnan, T.R. Chinnusamy, T. Karthikeyan, Performance enhancement of flexible manufacturing system layout using scatter search algorithm, Proceedings of the International Conference on Latest trends in Simulation Modeling and Analysis, NIT Calicut, Kerala, India (2009).

Google Scholar

[10] M. Krishnan, T. Karthikeyan, T.R. Chinnusamy, K. Venkatesh Raja, A novel hybrid metaheuristic scatter search-simulated annealing algorithm for solving flexible manufacturing system layout, Euro. J. Sci. Res., 73 (2012) 52-61.

Google Scholar

[11] Li, J. Y. H. Fuh, Y.F. Zhang, A.Y.C. Nee, Application of genetic algorithm to computer-aided process planning in distributed manufacturing environments, Robot Comput. Integr. Manuf., 21 (2005) 568–578.

DOI: 10.1016/j.rcim.2004.12.003

Google Scholar

[12] Y.L. Liang, Wenc Chao, The strategies of Tabu Search technique for facility layout optimizatio,. Autom. Constr. 17 (2008) 657-669.

DOI: 10.1016/j.autcon.2008.01.001

Google Scholar

[13] K.G. Lotfi, A.M. Sherif, O.N. Ashraf, A particle swarm-based genetic algorithm for scheduling in an agile environment. Comput. Ind. Eng., 55 (2008) 707–720.

Google Scholar

[14] A. NoorulHaq, T. Karthikeyan, M. Dinesh, Scheduling decisions in FMS using a heuristic approach, Int. J. Adv. Manuf. Technol., 22 (2003) 374–379.

Google Scholar

[15] Runwei Cheng, Mitsuo Gen, Loop layout design problem in flexible manufacturing system using genetic algorithms. Computers Ind Engg 34 (1998) 53-61.

DOI: 10.1016/s0360-8352(97)00150-2

Google Scholar

[16] M. Saravanan, A. Noorul Haq, Evaluation of scatter-search approach for scheduling optimization of flexible manufacturing systems, Int. J. Adv. Manuf. Technol., 38 (2008) 978-986.

DOI: 10.1007/s00170-007-1134-5

Google Scholar

[17] M. Saravanan, A. Noorul Haq, A.R. Vivekraj, Performance evaluation of the scatter search method for permutation flow shop sequencing problems, Int. J. Adv. Manuf. Technol., 37 (2007) 1200-1208.

DOI: 10.1007/s00170-007-1053-5

Google Scholar

[18] R.M. Satheesh Kumar, P. Asokan, S. Kumanan, Design of loop layout in flexible manufacturing system using non-traditional optimization technique, Int. J. Adv. Manuf. Technol., 38 (2008) 594-599.

DOI: 10.1007/s00170-007-1032-x

Google Scholar

[19] R.M. Satheesh Kumar, P. Asokan S. Kumanan, B. Varma, Scatter search algorithm for single row layout problems, Adv. Prod. Eng., (2008) 193-204.

Google Scholar

[20] .P. Singh, R. R.K. Sharma, A review of different approaches to the facility layout problems, Int. J. Adv. Manuf. Technol., 30 (2006) 425-433.

DOI: 10.1007/s00170-005-0087-9

Google Scholar

[21] P. Udhayakumar, S. Kumaran, Sequencing and scheduling of job and tool in a flexible manufacturing system using ant colony optimization algorithm, Int. J. Adv. Manuf. Technol., 50 (2010) 1075-1084.

DOI: 10.1007/s00170-010-2583-9

Google Scholar

[22] P. Udhayakumar, S. Kumaran, Task scheduling of AGV in FMS using non-traditional optimization techniques, Int. J. Simul. Model, (2010) 28-39.

DOI: 10.2507/ijsimm09(1)3.139

Google Scholar

[23] P. Udhayakumar, S. Kumaran, Integrated scheduling of flexible manufacturing system using evolutionary algorithms, Int. J. Adv. Manuf. Technol., 61 (2012) 621-635.

DOI: 10.1007/s00170-011-3727-2

Google Scholar