Research on Preparation of Aluminum-Metal Coating and its Microstructure by Melting-Casting

Article Preview

Abstract:

A sort of Aluminum-metal coating, which is characterized by a bi-layered structure of Fe2O3+Cr2O3+Al plus NiO+Al layers, was successfully prepared on steel substrate by melting-casting technique. The microstructure, the bonding status of the interface between the coating and the substrate, and the element distribution of the coating were studied. The results indicate that, there is an excellent bonding between the coating and the substrate, and no hole and gap in the composite is found out. Moreover, there is obvious element diffusion in the interface. The coating is composed of block phase, columnar grain, and dendrites. In addition, the elements present a uniform distribution in the interface but an obvious segregation in the middle of the coating.

You might also be interested in these eBooks

Info:

Periodical:

Advanced Materials Research (Volumes 989-994)

Pages:

331-336

Citation:

Online since:

July 2014

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2014 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] Toma D, Brandl W, Marginean G. Wear and corrosion behaviour of thermally sprayed cermet coatings [J]. Surface and Coatings Technology, 2001, 138(2): 149-158.

DOI: 10.1016/s0257-8972(00)01141-5

Google Scholar

[2] Bergmann C P, Vicenzi J. Protection against erosive wear using thermal sprayed cermet: a review [M]. Springer Berlin Heidelberg, (2011).

DOI: 10.1007/978-3-642-21987-0_1

Google Scholar

[3] Zhang J, Wang Z, Lin P, et al. Effect of Sealing Treatment on Corrosion Resistance of Plasma-Sprayed NiCrAl/Cr2O3-8 wt. % TiO2 Coating [J]. Journal of thermal spray technology, 2011, 20(3): 508-513.

DOI: 10.1007/s11666-010-9528-6

Google Scholar

[4] Cliche G, Dallaire S. Synthesis and deposition of TiC-Fe coatings by plasma spraying [J]. Surface and Coatings Technology, 1991, 46(2): 199-206.

DOI: 10.1016/0257-8972(91)90162-p

Google Scholar

[5] Sidhu T S, Prakash S, Agrawal R D. Studies of the metallurgical and mechanical properties of high velocity oxy-fuel sprayed stellite-6 coatings on Ni-and Fe-based superalloys [J]. Surface and Coatings Technology, 2006, 201(1): 273-281.

DOI: 10.1016/j.surfcoat.2005.11.108

Google Scholar

[6] Saha G C, Khan T I, Zhang G A. Erosion–corrosion resistance of microcrystalline and near-nanocrystalline WC–17Co high velocity oxy-fuel thermal spray coatings [J]. Corrosion Science, 2011, 53(6): 2106-2114.

DOI: 10.1016/j.corsci.2011.02.028

Google Scholar

[7] Li J, Yu Z, Wang H, et al. Microstructural characterization of titanium matrix composite coatings reinforced by in situ synthesized TiB+TiC fabricated on Ti6Al4V by laser cladding[J]. Rare Metals, 2010, 29(5): 465-472.

DOI: 10.1007/s12598-010-0151-y

Google Scholar

[8] Guozhi X, Xiaolong S, Dongjie Z, et al. Microstructure and corrosion properties of thick WC composite coating formed by plasma cladding [J]. Applied Surface Science, 2010, 256(21): 6354-6358.

DOI: 10.1016/j.apsusc.2010.04.016

Google Scholar

[9] Roos E, Naga S M, Richter R N, et al. Electron beam physical vapour deposition and mechanical properties of c-ZrO2-ZTA-coatings on alloy 617 substrates [J]. Ceramics International, 2012, 38(4): 3317-3326.

DOI: 10.1016/j.ceramint.2011.12.041

Google Scholar

[10] Li J S, Zhang C R, Li B, et al. Boron nitride coatings by chemical vapor deposition from borazine [J]. Surface and Coatings Technology, 2011, 205(12): 3736-3741.

DOI: 10.1016/j.surfcoat.2011.01.032

Google Scholar

[11] Varma A, Mukasyan A S. Combustion synthesis of advanced materials: Fundamentals and applications [J]. Korean Journal of Chemical Engineering, 2004, 21(2): 527-536.

DOI: 10.1007/bf02705444

Google Scholar

[12] Mukasyan A S, White J D E. Combustion joining of refractory materials [J]. International Journal of Self-Propagating High-Temperature Synthesis, 2007, 16(3): 154-168.

DOI: 10.3103/s1061386207030089

Google Scholar

[13] Morsi K. The diversity of combustion synthesis processing: a review [J]. Journal of Materials Science, 2012, 47(1): 68-92.

Google Scholar

[14] La P, Bai M, Xue Q, et al. A study of Ni3Al coating on carbon steel surface via the SHS casting route [J]. Surface and Coatings Technology, 1999, 113(1): 44-51.

DOI: 10.1016/s0257-8972(98)00820-2

Google Scholar

[15] Niu M, Bi Q, Kong L, et al. A study of Ni3Si-based composite coating fabricated by self-propagating high temperature synthesis casting route [J]. Surface and Coatings Technology, 2011, 205(17): 4249-4253.

DOI: 10.1016/j.surfcoat.2011.03.031

Google Scholar

[16] Merzhanov A G. Fundamentals, achievements, and perspectives for development of solid-flame combustion [J]. Russian Chemical Bulletin, 1997, 46(1): 1-27.

DOI: 10.1007/bf02495340

Google Scholar