Numerical Analysis of Cold Tube Drawing Operation using Finite Element Method

Article Preview

Abstract:

In this paper the effect of semi die angle on drawing load in cold tube drawing has been investigated numerically using the finite element method. The equation governing the stress distribution was derived and solved using Galerkin finite element method. An isoparametric formulation for the governing equation was utilized along with C0 cubic isoparametric element. Numerical experimentation showed that the results obtained using the present method is very close to the analytical solution and more accurate than finite difference solution. Having established the accuracy of the present solution method, parametric studies were carried out to show the effect of semi die angle on the drawing load for different tube drawing processes. The analysis was carried out using a Visual Basic.Net program developed by the authors. The results are presented in both graphical and tabular forms.

You might also be interested in these eBooks

Info:

Pages:

44-52

Citation:

Online since:

July 2011

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2011 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

[1] F.O., Neves, S.T., Button, C., Caminaga and F.C., Gentile, Numerical and experimental analysis of tube drawing with a fixed plug, Journal of the Brazilian Society of Mech. Sci. & Eng. 27, issue 4, (2005), 426 – 431.

DOI: 10.1590/s1678-58782005000400011

Google Scholar

[2] S. H. Hsiang and C. S. Liao: J. Materials Processing Technology, 63 (1997), 254-259.

Google Scholar

[3] E. M . Rubio Analytical methods application to the study of tube drawing processes with fixed conical inner plug: Slab and Upper bound Methods, Journal of Achievements in Materials and Manufacturing Engineering, 14(12), (2006), 119 – 130.

Google Scholar

[4] N. Alexandrova, Analytical treatment of tube drawing with a mandrel, Journal of Mechanical Engineering Science, 215(6), (2001), 581 – 589.

Google Scholar

[5] L.S. Bayoumi, Cold drawing of regular polygonal tubular sections from round tubes, International Journal of Mechanical Science, 43(11), (2001), 2541 – 2553.

DOI: 10.1016/s0020-7403(01)00056-x

Google Scholar

[6] D.W. Zhao, H. J, Du, G. Wang, J. Liu and G.D. Wang, (2009), An analytical solution for tube sinking by strain rate vector inner product integration, Journal of Materials Processing Technology, 209(1), (2009) 408 – 415.

DOI: 10.1016/j.jmatprotec.2008.02.011

Google Scholar

[7] K. K. Um and D.N. Lee, An Upper Bound Solution of Tube Drawing, Journal of Material Processing Technology. 63(1-3) (1997) 43-48.

Google Scholar

[8] Q.H. Bui, R. Bihamta, M. Guillot., G. D'Amours. A., Rahem and M. Fafard, Investigation of the formability limit of aluminum tubes drawn with variable wall thickness, Journal of Material Processing Technology. 211(3) (2011) 402-414.

DOI: 10.1016/j.jmatprotec.2010.10.016

Google Scholar

[9] M.I., Panhwar, R., Crampton and M.S.J., Hashmi, Analysis of the tube sinking process based on non Newtonian characteristics of the fluid medium, Journal of Materials Processing Technology. 21(2) (1990) 156 – 175.

DOI: 10.1016/0924-0136(90)90004-e

Google Scholar

[10] H. Basic, Friction models comparison in finite volume method simulation of bulk metal forming technologies, Journal for Technology of Plasticity, 33(1-2), (2008), 112-123.

Google Scholar

[11] F. Paulo, J.C. Pimenta, J.C., and A. Jorge, Journal Bearings Subjected to Dynamic loads: The Analytical Mobility Method, Mecanica Experimental. 13 (2006) 115 – 127.

Google Scholar

[12] G. W Rowe. Elements of Metalworking Theory, Edward Arnold publishers, London (1979).

Google Scholar