Investigation of Machining Condition for Barrel End Mill Based on Data-Mining Method for Tool Catalog Database

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The recent development of computer-aided design/computer-aided manufacturing (CAD/CAM) systems has enabled unskilled workers to generate NC programs easily. However, determining the cutting conditions, which is crucial for machining, still relies on the knowledge and experience of the skilled workers. Therefore, this study aimed to discover tacit knowledge about cutting using data mining methods and construct a system to support unskilled workers. Given the recent progress in the practical use of barrel tools, this study attempts to predict the cutting conditions of barrel tools by utilizing catalog information on radius and ball end mills. First, the databases of all the tools were integrated. Next, new variables were introduced for highly accurate predictions. After verifying the validity of the new variables through cutting experiments, they were used to predict cutting conditions. It was found that the new variables could be used in the clustering process to achieve highly accurate predictions.

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49-55

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March 2025

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© 2025 Trans Tech Publications Ltd. All Rights Reserved

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