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Exploring the Potential of Superplastic Forming of Ti-6Al-4V Tailored Machined Blanks for Lightweight Design
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Optimizing Aerospace Hot Forming: A Leap Forward with Simulation Technology
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Optimizing Aerospace Hot Forming: A Leap Forward with Simulation Technology

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Abstract:

In the aerospace industry, hot forming processes, using materials like Ti-6Al-4V titanium, are known for their complexity and cost. Senior Aerospace Thermal Engineering (SATE) has traditionally relied on a trial-and-error approach for new product introductions (NPIs), which, while effective, has led to significant time and resource expenditures. This paper examines the transition of SATE's NPI processes to a more efficient digital approach using AutoForm Forming simulation software. By doing so, SATE has been able to accurately predict forming outcomes, optimize tooling designs, and significantly reduce both the number of physical tryouts and the overall project costs. Two case studies are presented to demonstrate the practical applications of this digitalization, highlighting how important engineering decisions were taken. The paper concludes with an assessment of the impact on SATE's operations, noting improvements in development time, feasibility assessments, and overall production efficiency.

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Periodical:

Key Engineering Materials (Volume 1032)

Pages:

15-25

DOI:

https://doi.org/10.4028/p-1LwkwF

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Cite this paper

Online since:

November 2025

Authors:

Darren Godfrey, Chovav Mordechai*

Keywords:

Aerospace, AutoForm, Digitalization, Forming, Hot Forming, NPI, SATE, Sheet Metal, Simulation, Ti-6Al-4V, Titanium Cp Grade 3

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© 2025 Trans Tech Publications Ltd. All Rights Reserved

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* - Corresponding Author

References

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