Strength Design and Minimization of Residual Stresses in Reversible GaAs Wafer Bonding Process

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Abstract:

The GaAs wafer bonding process is investigated to reduce the mechanical failures of GaAs wafer based on strength design concept. Three-point bending experiment is performed to measure the fracture strength of GaAs wafer, of which cleavage takes place on (110) plane. We propose a simple method for minimizing the thermal residual stress in a three-layer structure, of which the basic idea is to use an appropriate steady-state temperature gradient to the wafer bonding process. The optimum bonding condition of GaAs/wax/sapphire structure is determined based on the proposed method. The effect of material anisotropy on the thermal residual stress is also analyzed by finite element method.

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Periodical:

Key Engineering Materials (Volumes 306-308)

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1337-1342

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March 2006

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© 2006 Trans Tech Publications Ltd. All Rights Reserved

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