Development of Solid-Type Diamond Rotary Dresser Utilizing CVD Diamond Disc - Application to Low-Speed Dresser -

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Abstract:

A solid-type diamond rotary dresser consisting of a CVD diamond disc is developed and applied to the dressing of a vitrified CBN grinding quill for internal grinding. This dresser has a feature not found in the other discrete-type rotary dressers used thus far, in which it continuously contacts the grinding wheel and leaves a spiral on the grinding wheel surface. The solid-type diamond rotary dresser was mounted on a low-speed spindle supported by journal bearings, and its dressing performance was compared with those of two discrete-type rotary diamond dressers: a dressing roll on which surface single diamond grains are brazed and a dressing roll made of a metal-bonded diamond wheel. It is found that the solid-type diamond rotary dresser tends to bring about rough grinding conditions among the three dressers.

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187-194

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January 2007

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© 2007 Trans Tech Publications Ltd. All Rights Reserved

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0 0. 5 1. 0 1. 5 2. 0 2. 5 0 Dressing depth of cut� � � � µmd Grinding force Fn, Ft N/mm Fn Ft � SL60 MB270 CVD � �.

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0 0. 5 1. 0 1. 5 2. 0 2. 5 0 0 MB270 SL60 CVD Ground surface roughness � Ra µm Dressing depth of cut� � � � µmd.

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0 0. 5 1. 0 1. 5 2. 0 2. 5.

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[6] 0 0 MB270 SL60 CVD Dressing depth of cut� � � � µmd Radial wheel wear� dR µm 0.

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