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Paper Title Page
Abstract: Electroplated Cr, Ni and Cu were used as interlayer for chemical vapor deposition (CVD)
diamond coating on WC–Co cemented carbide cutting tools. The electroplated interlayers were
studied by Scanning Electron Microscope (SEM), Electron Probe Micro Analyzer (EPMA) and
X-ray diffraction (XRD). The CVD diamond coatings were studied by SEM and Raman Scattering
Spectroscopy (Raman). The experimental results show that there is diffusion bonded interface
between electroplated layer and WC-Co substrate after H plasma treatment, the bond between
electroplated layers and WC-Co substrate changes from mechanical bond to metallurgical bond and
the adhesion becomes stronger. Electroplated Cr interlayer forms new phases of Cr3C2 and Cr7C3
under CVD conditions, while electroplated Ni and Cu interlayers do not form carbides under CVD
conditions. Cr carbides have good chemical compatibility to diamond, and they are propitious to
diamond nucleation and growth during the deposition period. The diamond crystal microstructure,
diamond quality and adhesion on Cr interlayer are better than those on electroplated Ni and Cu
interlayers.
92
Abstract: In order to investigate the effect of hot-press fabrication parameters on mechanical
properties of Al2O3 ceramic tool materials, the orthogonal experiment method was used. In the
experiments, the three influence factors such as the fabrication temperature, pressure and duration
time are considered. The experimental results are analyzed by a range analysis of orthogonal
experiments. It is shown that the most important factor that affects the mechanical properties is the
fabrication temperature and the followed factors are the fabrication pressure and the duration time
of fabrication. Scanning electron microscope (SEM) reveals that the hot-press fabrication
parameters will significantly affect the microstructure of ceramic tool materials, which can govern
the mechanical properties. This has been validated by the orthogonal experiments in the present
paper.
97
Abstract: The two cutting tools obtained from ultra-fine grade Ti (C,N)-based cermets were tested
in the dry cutting of a medium carbon steel (AISI1045). Microstructure and mechanical properties
were studied. Wear mechanisms (mainly diffusion and oxidation) were investigated in detail and
compared each other in order to better understand key aspects due to thermal wear mechanisms.
Comparing tool A with B, under the adopted cutting conditions, the tool A has a better resistance to
oxidation deformation in machining medium carbon steel due to the higher hardness, although tool
B has higher bending strength and fracture toughness.
102
Abstract: This paper studied the axial tensile properties of the multidirectional filament wound
tubes (MFWT) both theoretically and experimentally. Based on the Classical Laminate Theory, the
mechanical analysis model of the tubes was established and implemented by the program of Matlab
language, from which the axial tensile strength was predicted. Then the specimens with different
parameters were fabricated and tested under axial tensile load respectively. The theoretical model
met the experimental results well. Furthermore, the test results, the stress-strain curve and the
failure form were analyzed, which showed that the axial properties of the MFWT were obviously
strengthened with the incorporation of the axial reinforcement.
107
Abstract: The suspension of multi-phase and multi-scale nanocomposite ceramic powders that
showed long-term stability was obtained via a series of dispersing technologies including ultrasonic
stirring, ball milling and adding dispersant etc. The effectiveness of preventing the suspension from
agglomeration by adding the dispersant PMAA-NH4 is better than that of adjusting the pH value of
the suspension with aqueous ammonia and hydrochloric acid or adjusting the pH value with
aqueous ammonia and hydrochloric acid together with adding PMAA-NH4. A special
microstructure was found through TEM that an α-Al2O3 particle is environed by TiN and Ti (C7N3)
particles.
113
Abstract: Basing on the theoretical study on the stress intensity factor (SIF) of the crack parallel to
and lying on the interface of the cermet cladding part, the finite element analysis (FEA) of the
crack’s SIF is made. The change laws of the SIF with the load action angleψ, the load Q, the clad
thickness ratio h1/h and the elastic modulus ratio E1/E2 are obtained. The research results have
theoretical and steering significance on the wide application of the cermet cladding part.
118
Abstract: High residual stress that includes thermal and intrinsic stress is an obstacle to the further
application of chemical vapor deposited diamond thick film. In this paper, CVD diamond thick film
was deposited on silicon substrate by hot filament chemical vapor deposited (HFCVD) system. The
finite element analysis (FEA) simulation and experimental research were carried out on the thermal
and intrinsic stress of large area diamond thick film. The FEA model is set up to investigate the
distribution and magnitude of thermal stress. The intrinsic stress is studied by X-Ray diffraction
“sin2ψ” method. The thermal stress and intrinsic stress are both compression stress. Simulation
results show the discontinuous sharp of the diamond film result in the stress concentration and low
cooling velocity is a good way to reduce thermal stress. The intrinsic stress is correlative with the
microstructure and non-diamond component of diamond film. The origin of the intrinsic stress is
discussed in detail in this paper.
123
Abstract: A series of self-toughening silicon nitride matrix nanocomposite ceramic tool materials
are fabricated by hot-press technology at different sintering processes. And their microstructure has
been observed and analyzed by a scanning electron microscope (SEM). Finally, the tests of
mechanical properties and the cutting performance of the new ceramics are presented. The research
results showed that the nanocomposite ceramic tool materials GGW20T5 and GGW20TC25 have
better mechanical properties and possess a stronger wear resistance in cutting 40Cr alloy steel.
128
Abstract: The composition, processing technology, mechanical property and engineering
performance of ceramic materials such as cermet, ZTA, TZP, TZP/Al2O3, PSZ, Si3N4 and Sialon, etc,
have been predominantly summarized when they are used as die materials in various operations
such as drawing, extrusion, punching and stamping etc. The problems existed in the research and
application of ceramic die materials are discussed, and the perspectives in the application of
ceramic die materials are pointed out. It is concluded that advanced ceramic material is one of the
most promising die materials because of its high hardness, high wear resistance, superior
high-temperature property and chemical stability and good engineering performance, compared
with other die materials such as die steel and cemented carbides. It is proposed that nano composite
and functionally gradient ceramic, surface modification technology with ceramic, optimal design of
die structures and die reliability research, etc. are all the potential and effective methods in the
improvement of mechanical property and engineering performance of ceramic die materials.
133
Abstract: Diamond thin films doped with various boron concentrations were grown on WC-Co
cemented carbide tools by hot-filament-assisted chemical vapor deposition (HFCVD). The
trimethyl borate dissolved in acetone solution was used as the boron resource (B/C=0%, 0.1%,
0.3%, 0.5%). The surface morphology of diamond films with different boron contents was
investigated by Scanning electron microscopy, the adhesive strength was calculated by means of
indentation test under a load of 1500N. A real cutting performance was carried out on Al metal
matrix composites material (20vol%SiC, 15μm), and the insert flank wear was examined by
measuring the scars that appeared on the cutting edge with tool microscope. The research results
shown the surface morphology and structure of the diamond films changed owing to boron doping.
As the doping levels increased, the average grain size of the films decreased from 10 to 2μm. A
significant improvement in adhesion and cutting performance were observed as the boron contents
increased from 0% to 0.5%. The adhesion and cutting performance were best when the boron
concentration was 0.3%. Adequate boron can effectively suppress the cobalt diffusion to the
substrate surface and avoid the catalytic effect of cobalt at the high temperature. It is of great
significance for improvement of the adhesive strength and cutting performance of diamond-coated
tools using above method.
138