A Neural Network Based Approach for the Design of FSW Processes

Article Preview

Abstract:

Friction Stir Welding (FSW) is an energy efficient and environmentally "friendly" welding process. The parts are welded together in a solid-state joining process at a temperature below the melting point of the workpiece material under a combination of extruding and forging. This technology has been successfully used to join materials that are difficult-to-weld or ‘unweldable’ by fusion welding methods. In the paper a neural network was set up and trained in order to predict the final grain size in the transverse section of a FSW butt joint of aluminum alloys. What is more, due to the relationship between the extension of the “material zones” and the joint resistance, the AI tool was able to furnish indications for the design of the welding process. Experimental tests and subsequent microstructure observations were developed in order to verify the numerical predictions.

You might also be interested in these eBooks

Info:

Periodical:

Key Engineering Materials (Volumes 410-411)

Pages:

413-420

Citation:

Online since:

March 2009

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2009 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

[1] H.J. Liu, H. Fujii, M. Maeda, K. Nogi, Tensile properties and fracture locations of friction-stirwelded joints of 2017-T351 aluminum alloy, J. of Mater. Proc. Tech. 142 (2003), pp.692-696.

DOI: 10.1016/s0924-0136(03)00806-9

Google Scholar

[2] I. Shigematsu, Y.J. Kwon, K. Suzuki, T. Imai, N. Saito, Joining of 5083 and 6061 aluminium alloys by friction stir welding, J. of Mater. Science Letters 22 (2003), pp.353-356.

Google Scholar

[3] G. Liu, L.E. Murr, C.S. Niou, J.C. McClure, F.R., Vega, Microstructural aspects of the frictionstir welding of 6061-T6 aluminum, Scr. Mater. 37 (1997), pp.355-361.

DOI: 10.1016/s1359-6462(97)00093-6

Google Scholar

[4] M. Guerra, C. Schmidt, L.C. McClure, L.E. Murr, A.C. Nunes, Flow patterns during friction stir welding, Mater. Charact., 49 (2003), pp.95-101.

DOI: 10.1016/s1044-5803(02)00362-5

Google Scholar

[5] G. Buffa, J. Hua, R. Shivpuri, L. Fratini, A continuum based FEM model for friction stir welding - model development , Mater. Sci. Eng. A, 419/1-2, (2006), pp.381-388.

DOI: 10.1016/j.msea.2005.09.041

Google Scholar

[6] G. Buffa, L. Fratini, CDRX modelling in friction stir welding of aluminium alloys, J. Mach. Tools Manuf, 45/10, (2005), pp.1188-1194.

DOI: 10.1016/j.ijmachtools.2004.12.001

Google Scholar

[7] L. Fratini, G. Buffa, CDRX Modelling In Friction Stir Welding Of Aluminium Alloys: a Neural Network Based Approach, J. Eng. Manuf. B, 221 (5), (2007), pp.857-864.

DOI: 10.1243/09544054jem674

Google Scholar

[8] K.V. Jata, S.L. Semiatin, Continuous dynamic recrystallisation during friction stir welding of high strength aluminium alloys, Scripta Mater., 43, (2000), pp.743-749.

DOI: 10.1016/s1359-6462(00)00480-2

Google Scholar

[9] J. Q. Su, T.W. Nelson, R. Mishra, M. Mahoney, Microstructural investigation of friction stir welded 7050-T651 aluminium, Acta Mater., 51, (2003), pp.713-729.

DOI: 10.1016/s1359-6454(02)00449-4

Google Scholar

[10] ASM Speciality Handbook, Aluminum and Aluminum Alloys, ASM International, Edited by J.R. Davis, Davis & Associates, 1993, ISBN 0-87170-496-X.

Google Scholar

[11] L. Fratini, G. Buffa, D. Palmeri, J. Hua, R. Shivpuri, , Material flow in FSW of AA7075-T6 butt joints: continuous dynamic recrystallisation phenomena, ASME J. Eng. Mater. Tech. 128/3, (2006), pp.428-435.

DOI: 10.1115/1.2204946

Google Scholar