Computer-Aided Simulation of Metal Flow through Curved Die for Extrusion of Square Section from Square Billet

Article Preview

Abstract:

Extrusion through mathematically contoured die plays a critical role in improvement of surface integrity of extruded product. There is gradual deformation which results in the uniform microstructure. In the present investigation non-dimensional extrusion pressure and optimum die length for cosine die profile has been obtained by three dimensional upper bound method using dual stream function method for different reductions. The theoretical modeling has been validated with experiments. The experimental results are found to be compatible with the theory.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

181-188

Citation:

Online since:

December 2009

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2010 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

[1] O. Richmond, M.L. Devenpick: A Die Profile for maximum efficiency in strip drawing. Proc. 4th U.S. Congr. Appl. Mech., ASME (1962), p.1053.

Google Scholar

[2] O. Richmond, H.L. Morrison: Streamlined wire drawing dies of minimum length. Journal of Mech. Phy. Solids Vol. 15 (1967), p.195.

DOI: 10.1016/0022-5096(67)90032-4

Google Scholar

[3] S.K. Samanta: Slipline field for extrusion through cosine shaped dies. Journal of Mech. Phy. Solids Vol. 18 (1970), p.311.

DOI: 10.1016/0022-5096(70)90001-3

Google Scholar

[4] C. T. Chen, F. F. Ling: Upper bound solutions to axisymmetric extrusion problems. Int. Journal of Mechanical Science Vol. 10 (1970), p.311.

Google Scholar

[5] K. T. Chang, J.C. Choi: Upper bound solutions to axisymmetric extrusion problems through curve die. Proc. the 12th Midwestern Mech. Conf. Univ of Notre dame (1971).

Google Scholar

[6] E. Meta-Pietri, J. Friach: Metal flow through various mathematically contoured extrusion dies. Proceedings, North Amer. Metal-working Research Conf. Vol. 5 (1977).

Google Scholar

[7] J. Friach, E. Mata-Pietric: Experiments and the upper bound solution in axisymmetric extrusion. Proc. IMTDR conference Vol. 18 (1977), p.55.

Google Scholar

[8] K.P. Maity, P. K. Kar and N.S. Das: A class of Upper-bound Solutions for the extrusion of square shapes from square billets through curved dies. Jourrnal of Materials Processing Technology Vol. 62 (1996), pp.185-190.

DOI: 10.1016/0924-0136(95)02228-7

Google Scholar

[9] R. Narayanasamy, R. Ponalagusamy, R. Venkatesan and P. Srinivasan: An Upper Bound Solution to Extrusion of Circular Billet to Circular Shape through cosine dies. Journal of Material and Design Vol. 27 (2006), pp.411-415.

DOI: 10.1016/j.matdes.2004.11.026

Google Scholar

[10] S.K. Lee, D. C. Ko and B.M. Kim: Optimal die profile design for uniform microstructure in hot extruded product. International Journal of Machine Tools & Manufacture Vol. 40 (2000), pp.1457-1478.

DOI: 10.1016/s0890-6955(00)00008-0

Google Scholar

[11] T. Reinikainen, K. Andersson, S. Kivivuori and A. S. Korhonen: Finite-element analysis of copper extrusion processes. Journal of Materials Processing Technology Vol. 34 (1992), pp.101-108.

DOI: 10.1016/0924-0136(92)90095-a

Google Scholar

[12] J. L. Kuester, J. H. Mize: Optimization Techniques with Fortran. McGraw Hill Book Company.

Google Scholar

[13] C.S. Yih: Stream Functions in Three-Dimensional Flow. La Haulle Blanche Vol. 12 (1957), p.445.

Google Scholar