Material Selection for Design, Manufacturing and Application

Abstract:

Developing a new engineering material product or changing an existing one requires new design selecting material and choosing appropriate and economical manufacturing processes. These three main factors play a great role on the performance of the product in service. These items are independent and should not be performed in isolation from each other. With the great advancement of technology in the last decade and with the greater number of engineering materials which are now available, together with the increasing pressure to produce more economic and get reliable products an integrated approach which considers design, material selection and the appropriate manufacturing process makes it easier to achieve the optimum product that combines the functional requirements with the reliability at competitive cost. These diverse activities or items are interdependent; therefore should not be considered in isolation from each other, for example, it is not sufficient that design of the product should satisfy the technical, safety and legal requirements, it must also be possible to be manufactured economically and to be sold at a competitive price and easily disposed at the end of its working life cycle. In this paper, the interaction of these items together in order to arrive to the optimum solution for a particular application are given and discussed.

• Periodical: Key Engineering Materials (Volumes 510-511)
• Pages: 386-393
• DOI: https://doi.org/10.4028/www.scientific.net/KEM.510-511.386
• Online since: May 2012
• Authors: A.I.O. Zaid
• Keywords: Design, Manufacturing, Material Selection, Working Environment

References

[1] M. F. Ashby: Material Selection in Mechanical Design, 3rd edition , Elsevier (2005).

[2] M. M. Farag: Materials and Process Selection in Engineering, App. Sci. publishers Ltd, London, (1979).

[3] K. G . Swift, J.D. Booker: Process Selection from Design to Manufacture. Arnold, (1997).

[4] J.A. Schey: Introduction to Manufacturing Processes. 2nd ed. McGraw-Hill, (1987).

[5] RL. Timings: Manufacturing Technology, Vol. 2, Longman Scientific and Technical, (1993).

[6] S. Kalpakjian: Manufacturing Processes for Engineering Materials , 2nd ed. Addison- Wesly Publishing, (1991).

[7] Komanduri: Status of High-Speed Machining, Carbide Tool p.29, September/ October, (1986).

[8] K.P. Rajurkar, W.M. Wang: Trans. ASME J Manuf. Sci. Eng. p.771, November (1997).

[9] A.M. Lovatt, H.R. Shercliff: Manufacturing Processs Selection in Engineering Design, Part 2: A Methodology for Creating Task Based Process Selection Procedures, Master Des. pp.217-230, (1998).

DOI: 10.1016/s0261-3069(98)00039-9

[10] J.A. Charles, F.A.A. Crane, J.A.G. Furness: Selection and Use of Engineering Materials, 3rd ed . Butterworth- Heinemann, (1997).

[11] S. Ashley: High-Speed Machining goes Mainstream, Mech. Eng., p.57, May (1995).

[12] L. O'Conner: Machining with Super-Fast Spindles, Mech. Eng. p.62, May (1995).

[13] N. Jones: High Speeds Meet High Expectations, Mach. Prod. Eng. p.18 May ( 1998).

[14] M. Oakham: Life in the Fast Lane. Metalwork Prod. Pp34-36 February (1997).

[15] M. Anon: Cutting Options for Modern Fabricator, Weld Met. Fabr. p.188, May(1996).

[16] I. Kirkpatrick: Profile Cutting Options, Weld Met Fab. p.18, January / February (1999).

[17] Ja. Lorincz: The Wonderful World of Wire EDMing, Toll Pro., p.45, September (1996).

[18] K.L. Edwards: Material and Design V. 24, pp.355-366, (2003).

[19] ASM Handbook, Materials Selection and Design, ASM V. 20, (1997).

[20] W.F. Hasford, & R. M. Caddell, Metal Forming Mechanics and Metallurgy, 2nd ed., Englewood Cliffs, NJ : Prentice-Hall. (1993).

[21] A.I.O. Zaid and M. al momani, International symposium on advanced materials, ISAM 2007, Islamabad, Pakistan.