Paper Titles
Finite Element Analysis of External, Middle and Inner Ear under Loads through Temporomandibular Joint
p.457
Novel Diaphragm-Control Restrictor for Precision Hydrostatic-Bearing Spindle
p.463
Precise and High Response Measuring Method of Meshing Force of Planetary Gear Mechanism
p.469
Gloss Estimating Method of Finished Surface Machined by Ball Nose End-Milling under Constant Contact Angle with a Five-Axis Controlled Machining Center
p.475
Simulation of Ultra-Precision Machining for Microstructured Surface Based on FTS
p.481
Surface Polishing of 2-Inch 4H-SiC Wafer Using Fe Abrasive Particles
p.487
Shape Reproduction of Object with Many-Colored Surface by Photometric Stereo Method
p.492
A Study on Pulse Generator for Micro WEDM of Polycrystalline Diamond
p.498
The Improvement of Removal Function in Local Wet Etching by Using Eccentric Rotation System
p.504

Simulation of Ultra-Precision Machining for Microstructured Surface Based on FTS

Article Preview

Abstract:

Based on the ultra precision machine tool, using Matlab/Simulink and considering the linear and nonlinear factors of the processing such as environmental vibration, machine movement, servo control technology, work piece material, cutting force and built-up-edge, the simulation system of ultra precision machining for microstructured surface based on fast tool servo (FTS), which integrated machine control system, machine mechanical system and surface generation, was established and verified by processing sinusoidal microstructured surfaces. The experimental results showed the simulation output errors were 15 % or so, and the simulation system could predict the microstructured surface morphology, optimize the processing parameters and provide support for follow up studies.

You might also be interested in these eBooks
Proceedings of Precision Engineering and Nanotechnology View Preview

Info:

Periodical:

Key Engineering Materials (Volume 516)

Pages:

481-486

DOI:

https://doi.org/10.4028/www.scientific.net/KEM.516.481

Citation:

Cite this paper

Online since:

June 2012

Authors:

Ming Zhou, Lin Hua Hu, Guo Jun Dong, Hai Jun Zhang

Keywords:

Microstructured Surface, Simulation, Ultra-Precision Machining

Export:

RIS, BibTeX

Price:

Permissions CCC:

Request Permissions

Permissions PLS:

Request Permissions

Сopyright:

© 2012 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

References

[1] C.F. Cheung, W.B. Lee, Modeling and simulation of surface topography in ultra precision diamond turning, Proc. I. Mech. Eng B-J Eng. 214 (2000) 463-480.

Google Scholar

[2] X. Luo, K. Cheng, R. Ward, The effects of machining process variables and tooling characterization on the surface generation: modeling, simulation and application promise, Int. J. of Adv. Manuf. Tech. 25 (2003) 1089-1097.

DOI: 10.1007/s00170-003-1943-0

Google Scholar

[3] L. Zhou, Dynamic micro/nano cutting system modeling for prediction and analysis of surface topography, Doctoral Dissertation, Harbin Institute of Technology (2009) 43-52.

Google Scholar

[4] H.J. Zhang, S.J. Chen, M. Zhou, Fast tool servo control for diamond cutting micro structured optical components, J. of Vac. Sci. Technol. 27 (2009) 1226-1229.

DOI: 10.1116/1.3086651

Google Scholar

[5] H. Lu, The dynamic modeling and analysis of the ultra precision machine tool, Master Thesis, Harbin Institute of Technology (2007) 22-29.

Google Scholar