Effect of the Mechanical Parameters Used as Input Data in the Yield Criteria on the Accuracy of the Finite Element Simulation of Sheet Metal Forming Processes

Article Preview

Abstract:

The accuracy of the finite element simulation of sheet metal forming processes is mainly influenced by the shape of the yield surface used in the mechanical model and, in particular, by the number of input values used in the identification of the yield surface. This paper investigates the effect of the input values used for identifying the BBC 2005 yield criterion on the accuracy of the finite element predictions. The accuracy assessment of the simulation is based on the comparison of the numerical predictions obtained using the commercially available FE programme AUTOFORM and experimental measurements obtained from the hydraulic bulging of sheet metals. Thickness and strain distributions, as well as the geometry of the bulged specimen were taken as comparison parameters. The accuracy of the finite element predictions obtained using the Hill-48 and Barlat-89 yield criteria is also studied and discussed in comparison with the results provided by the BBC 2005 yield and the experimental data.

You might also be interested in these eBooks

Info:

Periodical:

Key Engineering Materials (Volumes 554-557)

Pages:

204-209

Citation:

Online since:

June 2013

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2013 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

[1] R. Hill, A theory of the yielding and plastic flow of anisotropic metals, Proc. R. Soc. A 193 (1948) 281–297.

Google Scholar

[2] F. Barlat, J. Lian, Plastic behaviour and stretchability of sheet metals (Part I): A yield function for orthotropic sheet under plane stress conditions, Int. J. Plasticity 5 (1989) 51–56.

DOI: 10.1016/0749-6419(89)90019-3

Google Scholar

[3] D. Banabic, H. Aretz, D.S. Comşa, L. Paraianu, An improved analytical description of orthotropy in metallic sheets, Int. J. Plasticity 21 (2005) 493–512.

DOI: 10.1016/j.ijplas.2004.04.003

Google Scholar

[4] H. Vegter, P. Drent, J. Huetink, A planar isotropic yield criterion based on material testing at multi-axial stress state, in: S.F. Shan, P.R. Dawson (Eds.) Simulation of materials processing: Ttheory, methods and applications, A.A. Balkema, Rotterdam 1995, p.345–350.

Google Scholar

[5] D.S. Comşa, D. Banabic,: Plane-stress yield criterion for highly-anisotropic sheet metals, in P. Hora (Ed.), Numisheet 2008, Interlaken, 2008, pp.43-48.

Google Scholar

[6] D. Banabic, Sheet Metal Forming Processes: Constitutive Modelling and Numerical Simulation, D. Banabic (Ed.), Springer, Berlin-Heidelberg 2010.

DOI: 10.1007/978-3-540-88113-1_4

Google Scholar

[7] D. Banabic, D. S. Comşa, M. Sester, M. Selig, W. Kubli, K. Mattiasson, M. Sigvant, Influence of constitutive equations on the accuracy of prediction in sheet metal forming simulation, in P. Hora (Ed.), Numisheet 2008, Interlaken, 2008, p.37–42.

Google Scholar

[8] K. Hariharan, V. Raghu, M. Prakash, P. Sathya, Influence of yield criteria in the prediction of strain distribution and residual stress distribution in sheet metal formability analysis for a commercial steel, Mater. Manuf. Process. 25 (2010) 828–836.

DOI: 10.1080/10426910903496847

Google Scholar

[9] C. Lange, F. Bron, P. Hänggi, T. Möller, H. Friebe, H. Gese, D. Daniel, C. Leppin, Forming simulation of aluminum car body sheet with different yield models and comparison with experiment, in Proc. 50th Int. Conf. IDDRG 2010, Graz (2010).

Google Scholar

[10] D. Banabic, M. Sester, Influence of Material Models on the Accuracy of the Sheet Forming Simulation, Mater. Manuf. Process. 27 (2012) 304–308.

Google Scholar

[11] L. Lăzărescu, I. Nicodim, I. Ciobanu, D. S. Comşa, D. Banabic, Determination of material parameters of sheet metals using the hydraulic bulge test, submitted to Acta Metallurgica Slovaca (2012).

DOI: 10.12776/ams.v19i1.81

Google Scholar

[12] AutoForm 4.4 Software Manual, AutoForm Engineering GmbH, Zurich (2010).

Google Scholar