Study on Technological Conditions of Red Mud-Coal Gangue Lightweight Pottery Sand

Article Preview

Abstract:

The technological conditions for preparation of red mud-coal gangue lightweight pottery sand were studied. The formulation of the lightweight pottery sand was determined by comparing the sintering images. The results indicated that as to the mixture of red mud and coal gangue, the expansion temperature of mixture decreased with increasing the content of red mud. The composition of 30% red mud and 70% coal gangue was determined to have the best expanding performance in this study and selected. The optimal technological conditions of lightweight pottery sand was systematically studied through orthogonal experiment method and accordingly the lightweight pottery sand with bulk density of 617.89kg/m3, water absorption of 0.14%, the single particle compressive strength of 2.95MPa, the softening coefficient of 0.98 was successfully prepared with the selected composition after preheated at 550°C for 20 min and then sintered at 1300°C for 20min.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

350-354

Citation:

Online since:

February 2014

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2014 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] Wanchao Liu, Jiakuan Yang, Bo Xiao. Application of Bayer red iron recovery and building material production from alumosilicate residues, J. Journal of Hazardous Materials. 161 (2009) 474-478.

DOI: 10.1016/j.jhazmat.2008.03.122

Google Scholar

[2] Yuan Yao, Yu Li, Xiaoming Liu et al. Characterization on a cementitious material composed of red mud and coal industry byproducts, J. Construction and building materials. 47 (2013) 496-501.

DOI: 10.1016/j.conbuildmat.2013.05.030

Google Scholar

[3] Chuncai Zhou, Guijian Liu, Shengchun Wu et al. The environmental characteristics of usage of coal gangue in bricking-making: A case study at Huainan, China, J. Chemosphere. 95 (2014) 274-280.

DOI: 10.1016/j.chemosphere.2013.09.004

Google Scholar

[4] X. Querol, M. Lzquierdo, E. Monfort et al. Environmental characterization of burnt coal gangue banks at Yangquan, Shanxi Province, China, J. International journal of coal geology. 75 (2008) 93-104.

DOI: 10.1016/j.coal.2008.04.003

Google Scholar

[5] Dongxu Li, Xuyan Song, Chenchen Gong et al. Research on cementitious behavior and mechanism of pozzolanic cement with coal gangue, J. Cement and concrete research. 36 (2006) 1752-1759.

DOI: 10.1016/j.cemconres.2004.11.004

Google Scholar

[6] Xingrun Wang, Yiying Jin, Zhiyu Wang, et al. Development of lightweight aggregate from dry sewage sludge and coal ash, J. Waste Management. 29 (2009) 1330-1335.

DOI: 10.1016/j.wasman.2008.09.006

Google Scholar

[7] Yuanfeng Qi, Qinyan Yue, Shuxin Han, et al. Preparation and mechanism of ultra-lightweight ceramics produced from sewage sludge, J. Journal of Hazardous Materials. 176 (2010) 76-84.

DOI: 10.1016/j.jhazmat.2009.11.001

Google Scholar

[8] Hongtao He, Qinyan Yue, Yuan Su, et al. Preparation and mechanism of the sintered bricks produced from Yellow River silt and red mud, J. Journal of Hazardous Materials. 203 (2012) 53-61.

DOI: 10.1016/j.jhazmat.2011.11.095

Google Scholar

[9] Wang Lijiu, Zhang Shuzhong, Zhao Guofan. Investigation of the mix ratio design of lightweight aggregate concrete, J. Cement and Concrete Research. 35 (2005) 931-935.

DOI: 10.1016/j.cemconres.2004.09.029

Google Scholar

[10] Lu Zhang, Xiangyang Sun, Yun Tian, et al. Effects of brown sugar and calcium superphosphate on the secondary fermentation of green waste, J. Bioresource Technology. 131(2013) 68-75.

DOI: 10.1016/j.biortech.2012.10.059

Google Scholar

[11] Hongwei Deng, Yingzi Yang, Xiaojian Gao. Research on Factors to Affect the Preparation of High-Strength Ceramsite in Low Absorption, J. Journal of QingDao Technologial University. 30(2009) 70-74.

Google Scholar

[12] Fei Xi, Dachuan Zhao. Preparation of ultra-lightweight fly ash ceramic investigation and application of the bloating mechanism, J. Journal of functional materials. 41(2010) 518-523.

Google Scholar

[13] Pavel Hrma, Brian J. Riley, Jarrod V. crum, et al. The effect of high level waste glass composition on spinel liquidus temperature, J. Journal of non-crystalline solids. 384(2014) 32-42.

DOI: 10.1016/j.jnoncrysol.2013.02.014

Google Scholar

[14] R. Gaggiano, P. Moriame, M. Biesemans, et al. Influence of SiO2/Na2O ratio and temperature on the mechanism of interaction of soluble sodium silicates with porous anodic alumina, J. Surface and coatings technology. 206(2011) 1269-1276.

DOI: 10.1016/j.surfcoat.2011.08.043

Google Scholar

[15] Zheng Wang, Yushun Guo. Test and study on firing expansion rule of fly ash high strength Ceramisite, J. New Building Materials. 2(2002) 10 - 14.

Google Scholar

[16] Hyunjung Kima, et al. Control of pore size in ceramic foams: Influence of surfactant concentration, J. Materials chemistry and physics. 113(2005) 441-444.

DOI: 10.1016/j.matchemphys.2008.07.099

Google Scholar

[17] Xingjun Chen, et al. Preparation and characterization of foam ceramics from red mud and fly ash using sodium silicate as foaming agent, J. Ceramics international. 29 (2003) 223-227.

DOI: 10.1016/j.ceramint.2012.08.042

Google Scholar

[18] Xuan Wu, Dennis Y.C. Leung. Optimization of biodiesel production from camelina oil using orthogonal experiment, J. Applied energy. 88(2011) 3615-3624.

DOI: 10.1016/j.apenergy.2011.04.041

Google Scholar

[19] Zoneching Lin, Menghua Lin, Yingchih Hsu. Simulation of temperature field during nanoscale orthogonal cutting of single-crystal silicon by molecular statics method, J. Computational materials science. 81(2014) 58-67.

DOI: 10.1016/j.commatsci.2013.07.018

Google Scholar

[20] Heiko Grobmann. Automating the analysis of variance of orthogonal designs, J. Computational Statistics & Data Analysis. 70(2014) 1-18.

DOI: 10.1016/j.csda.2013.08.014

Google Scholar

[21] Peitao Zhao, Shifu Ge, Kunio Yoshikawa. An orthogonal experimental study on solid fuel production from sewage sludge by employing steam explosion, J. Applied energy. 112(2013) 1213-1221.

DOI: 10.1016/j.apenergy.2013.02.026

Google Scholar