High-Speed Single Point Incremental Forming of an Automotive Aluminium Alloy

Article Preview

Abstract:

Incremental Sheet Forming processes have been characterized by their limited forming speed and accompanying lengthy production time. ISF has therefore been considered a process category suitable for small batch sizes or discrete part production only. The potential for greatly increasing the forming speed of incremental forming processes is studied here by means of axisymmetric incremental forming on a lathe. As an aluminium alloy commonly used in automotive applications, AA5182-O, is of interest for incremental forming at increased speed. In this paper the influence of an increasing feed rate on forming forces, temperature and formability is analyzed.

You might also be interested in these eBooks

Info:

Periodical:

Key Engineering Materials (Volumes 622-623)

Pages:

433-439

Citation:

Online since:

September 2014

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2014 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] J. Jeswiet,F. Micari, G. Hirt, A. Bramley, J. Duflou and J. Allwood, Asymmetric Single Point Incremental Forming of Sheet Metal, Annals of CIRP,. 54(2005) 88-114.

DOI: 10.1016/s0007-8506(07)60021-3

Google Scholar

[2] G. Hirt, J. Ames, M. Bambach and R. Kopp, Forming strategies and Process modelling for CNC Incremental sheet forming, Annals of CIRP, 53 1 (2004) 203-206.

DOI: 10.1016/s0007-8506(07)60679-9

Google Scholar

[3] F. Micari, G. Ambrogio and L. Filice, Shape and dimensional accuracy in single point incremental forming: state of the art and future trends, J. Mater. Process. Technol, 191 (2007) 390-395. +.

DOI: 10.1016/j.jmatprotec.2007.03.066

Google Scholar

[4] J.R. Duflou, J. Verbert, B. Belkassem, J. Gu, H. Sol, C. Henrard, A.M. Habraken, Process window enhancement for single point incremental forming through multistep toolpaths, Annals of CIRP, 57 (2008) 253-256.

DOI: 10.1016/j.cirp.2008.03.030

Google Scholar

[5] H. Meier, C. Magnus, V. Smukala, Impact of superimposed pressure on dieless incremental sheet metal forming with two moving tools, Annals of CIRP, 60 (2011) 327-330.

DOI: 10.1016/j.cirp.2011.03.134

Google Scholar

[6] J. Duflou, B. Callebaut, J. Verbert and H. De Baerdemaeker, Improved SPIF performance through dynamic local heating, International Journal of Machine Tools & Manufacture, 48 (5) 543-549.

DOI: 10.1016/j.ijmachtools.2007.08.010

Google Scholar

[7] G. Ambrogio, F. Gagliardi, S. Bruschi, L. Filice, On the high-speed Single Point incremental Forming of titanium alloys, Annals of CIRP, 62 (2013) 243-246.

DOI: 10.1016/j.cirp.2013.03.053

Google Scholar

[8] R. Aerens, P. Eyckens, A. Van Bael, J.R. Duflou, Force Prediction for Single Point Incremental Forming Deduced from Experimental and FEM Observations, International Journal of Advanced Manufacturing Technology, Vol. 46/9-12/2010, 969-982.

DOI: 10.1007/s00170-009-2160-2

Google Scholar

[9] R. Smerd, S. Winkler, C. Salisbury, M. Worswick, D. Lloyd, M. Finn, High strain rate tensile testing of automotive aluminium alloy sheet, International Journal of Impact Engineering, 32 (2005) 541-560.

DOI: 10.1016/j.ijimpeng.2005.04.013

Google Scholar