The Effect of pH Value of Plating Bath on the Properties of Electroless Ni-P Coating on Phenolic Plastic Substrate

Article Preview

Abstract:

Electroless Ni–P coatings with different phosphorus contents have been developed to deposit on phenolic plastic in plating bath with different pH values. The effects of pH value on the phosphorus content and the microstructure were investigated by scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDS) and X-ray diffraction (XRD). The hardness of the coating was measured using Vicker’s indenter and the wear resistance was evaluated by a block-on-ring wear tester under dry condition. The results showed that with the increase of the pH value ranging from 4.4 to 5.4, the phosphorus content exhibited a decreasing trend from 11.01 wt.% to 7.76 wt.% . The structure of the electroless Ni–P coating transformed from amorphous phase, to a mixture of amorphous phases and nanocrystalline, and finally to nanocrystalline phase with the decrease of phosphorus content. The wear resistance of phenolic plastic was obviously enhanced by plating Ni–P coating. The hardness increased with the decrease of phosphorus content. However, the wear resistance did not always follow the hardness, indicating that not only the hardness but also other factors, such as internal stress and surface morphology, had an effect on the wear resistance of Ni–P coating.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

330-335

Citation:

Online since:

November 2014

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2015 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] C. Moura Branco, J.M. Ferreira, P. Faelt, A comparative study of the fatigue behaviour of GRP hand lay-up and pultruded phenolic composites, Int. J. Fatigue 18 (1995) 255–263.

DOI: 10.1016/0142-1123(95)00059-3

Google Scholar

[2] M.C. Wang, L.H. Wei, T. Zhao, A novel condensation-addition-type phenolic resin (MPN): Synthesis, characterization and evaluation as matrix of composites, Polymer 46 (2005) 9202–9210.

DOI: 10.1016/j.polymer.2005.06.009

Google Scholar

[3] C.K. Lee, Corrosion and wear-corrosion resistance properties of electroless Ni–P coatings on GFRP composite in wind turbine blades, Surf. Coat. Technol. 202 (2008) 4868–4874.

DOI: 10.1016/j.surfcoat.2008.04.079

Google Scholar

[4] J.W. Yoon, J.H. Park, C.C. Shur, Characteristic evaluation of electroless nickel-phosphorus deposits with different phosphorus contents, Microelectron. Eng. 84 (2007) 2552–2557.

DOI: 10.1016/j.mee.2007.05.057

Google Scholar

[5] K.N. Srinivasan, S. John, Electroless nickel deposition from methane sulfonate bath, J. Alloys Compd. 486 (2009) 447–450.

DOI: 10.1016/j.jallcom.2009.06.178

Google Scholar

[6] C.W.M. Yuen, S.Q. Jiang, C.W. Kan, W.S. Tung, Influence of surface treatment on the electroless nickel plating of textile fabric, Appl. Surf. Sci. 253 (2007) 5250–5257.

DOI: 10.1016/j.apsusc.2006.11.044

Google Scholar

[7] S.Y. Cheon, S.Y. Park, Y.M. Rhym, D.H. Kim, J.H. Lee, The effect of bath conditions on the electroless nickel plating on the porous carbon substrate, Curr. Appl. Phys. 11 (2011) 790–793.

DOI: 10.1016/j.cap.2010.11.076

Google Scholar

[8] I. Páczelta, S. Kucharski, Z. Mrózb, The experimental and numerical analysis of quasi-steady wear processes for a sliding spherical indenter, Wear 274–275 (2012) 127–148.

DOI: 10.1016/j.wear.2011.08.026

Google Scholar

[9] D.B. Lewis, G.W. Marshall, Investigation into the structure of electrodeposited nickel–phosphorus alloy deposits, Surf. Coat. Technol. 78 (1996) 150–156.

DOI: 10.1016/0257-8972(94)02402-2

Google Scholar

[10] S.Y. Cheon, S.Y. Park, Y.M. Rhym, D.H. Kim, J.H. Lee, The effect of bath conditions on the electroless nickel plating on the porous carbon substrate, Curr. Appl. Phys. 11 (2011) 790–793.

DOI: 10.1016/j.cap.2010.11.076

Google Scholar

[11] J.Y. Song, J. Yu. Residual stress measurements in electroless plated NiP films, Thin Solid Films 415 (2002) 167–172.

DOI: 10.1016/s0040-6090(02)00556-4

Google Scholar

[12] M. Yan, H.G. Ying, T.Y. Ma, Improved microhardness and wear resistance of the as-deposited electroless Ni–P coating, Surf. Coat. Technol. 202 (2008) 5909–5913.

DOI: 10.1016/j.surfcoat.2008.06.180

Google Scholar

[13] A. -F. Kanta, V. Vitry, F. Delaunois, Wear and corrosion resistance behaviours of autocatalytic electroless plating, J. Alloys Compd. 486 (2009) L21–L23.

DOI: 10.1016/j.jallcom.2009.07.038

Google Scholar

[14] K.H. Hou, M.C. Jeng, M.D. Ger, A study on the wear resistance characteristics of pulse electroforming Ni–P alloy coatings as plated, Wear 262 (2007) 833–844.

DOI: 10.1016/j.wear.2006.08.023

Google Scholar

[15] K.G. Keong, W. Sha, Crystallisation and phase transformation behavior of electroless nickel–phosphorus deposits and their engineering properties, Surf. Eng. 18 (2002) 329–343.

DOI: 10.1179/026708402225010010

Google Scholar

[16] R. Rajendran, W. Sha, R. Elansezhian, Abrasive wear resistance of electroless Ni–P coated aluminium after post treatment, Surf. Coat. Technol. 205 (2010) 766–772.

DOI: 10.1016/j.surfcoat.2010.07.124

Google Scholar