Some Issues Regarding Finite Element Modelling of Micro-Electrical Discharge Machining Aided by Ultrasonics

Article Preview

Abstract:

The paper deals with finite element modelling (FEM) of the process of micro-electrical discharge machining of micro-holes aided by ultrasonic longitudinal oscillations of workpiece (μEDM+US). FEM of the process comprises two components: the thermal one due to μEDM removal mechanism, and the ultrasonic one caused by cavitation effect generated inside the lateral working gap. The FEM results obtained are validated by experimental data in terms of craters dimensions produced by single discharges, leading to optimization strategy of process parameters.

You might also be interested in these eBooks

Info:

Periodical:

Key Engineering Materials (Volumes 651-653)

Pages:

683-688

Citation:

Online since:

July 2015

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2015 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] M. R. Shabgard, B. Sadizadeh, H. Kakoulvand, The Effect of Ultrasonic Vibration of Workpice in Electrical Discharge Machining of AISIH13 Tool Steel, World Academy of Science, Engineering and Technology, 3 (2009) 332-336.

Google Scholar

[2] K. Suzuki, T. Takada, Z. R. Zhou, T. Okamichi, M. Iwai, S. Ninomiya, Effects of Ultrasonic Vibrations Given to an Electrode on the EDM Performance in Processing PCD, Advanced Materials Research, 565 (2012) 394-399.

DOI: 10.4028/www.scientific.net/amr.565.394

Google Scholar

[3] F. Van Dijck, R. Snoeys, Theoretical and Experimental Study of the Main Parameters Governing the Electrodischarge Machining Process, Mecanique, 301-302, (1975) 9-16.

Google Scholar

[4] J. Marafona, J.A.G. Chousal, A finite element model of EDM based on the Joule effect, International Journal of Machine Tools and Manufacture, 46, 6 (2006) 595-602.

DOI: 10.1016/j.ijmachtools.2005.07.017

Google Scholar

[5] K. Salonitis, A. Stournaras, P. Stavropoulos G. Chryssolouris, Thermal modeling of the material removal rate and surface roughness for die-sinking EDM, International Journal of Advance Manufacturing Technology, 40, 3-4 (2009) 316-323.

DOI: 10.1007/s00170-007-1327-y

Google Scholar

[6] K. Inoue, Fundamental of Electrical Discharge Machining, Society of Non – Traditional Technology, Tokyo, (1977).

Google Scholar

[7] H. -P. Schulze, G. Wollenberg, R. Herms, K. Mecke, Gas bubble morphology in small working gaps at spark erosion, 2004 Annual report Conference on Electrical Insulation and Dielectric Phenomena, Boulder, Colorado, USA, 16-20, October, (2004).

DOI: 10.1109/ceidp.2004.1364305

Google Scholar