Microstructure Prediction by Finite Element Analysis during Hot Rolling of Magnesium Alloy Sheets

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Abstract:

Material’s plastic deformation by hot forming processes can be used to make the materials generate dynamic recrystallization (DRX) and fine grains and accordingly products with more excellent mechanical properties, such as higher strength and larger elongation can be obtained. In this study, compression tests and water quenching are conducted to obtain the flow stress of the materials and the grain size after DRX. Through the regression analysis, prediction equations for the magnesium alloy microstructure were established. Simulations with different rolling parameters are conducted to find out the relationship between the DRX fractions or grain sizes of the rolled products and the rolling parameters. The simulation results show that rolling temperature of 400°C and thickness reduction of 50% are the optimal conditions. An average grain size of 0.204μm-0.206μm in the microstructure is obtained and the strength and formability of ZK60 magnesium alloys can be improved.

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105-112

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September 2015

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© 2015 Trans Tech Publications Ltd. All Rights Reserved

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