The Influence of Layer Thickness on Mechanical Properties of the 3D Printed ABS Polymer by Fused Deposition Modeling

Article Preview

Abstract:

3D Printed ABS polymer samples were investigated for understanding the effect of layer thickness on the various mechanical properties of the component. Standard samples with varying layer thickness were prepared by 3D printing machine which works on the principle of Fused Deposition modeling (FDM) method and compared with sample prepared by standard injection molding method. Results show that tensile strength (36 MPa), impact strength (103.6 J/m) and hardness (R107) were highest for the samples made by injection molding method. Furthermore, among 3D printed samples, properties were better with smaller layer thickness. With increase in layer thickness, there was negative effect on mechanical properties as tensile strength, impact strength and hardness decreased. Exception with hardness of 3D printed ABS samples was found; for largest layer thickness hardness further increased instead of decreasing.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

63-67

Citation:

Online since:

August 2016

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2016 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] R. Hague, S. Mansour, N. Saleh, R. Harris, Materials analysis of stereolithography resins for use in Rapid Manufacturing, J. of Mat. Sci. 39 (2004) 2457–2464.

DOI: 10.1023/b:jmsc.0000020010.73768.4a

Google Scholar

[2] S. M Peltola, F.P.W. Melchels, D.K. Grijpma, and M. Kellomäki, A review of rapid prototyping techniques for tissue engineering purposes, Ann. Med. 40 (4) (2008), 268–280.

DOI: 10.1080/07853890701881788

Google Scholar

[3] J. Wieding, A. Wolf, R. Bader, Numerical optimization of open-porous bone scaffold structures to match the elastic properties of human cortical bone, J. Mech. Behav. Biomed. Mater. 37 (2014) 56–68.

DOI: 10.1016/j.jmbbm.2014.05.002

Google Scholar

[4] A. Butschera, M. Bohnera, C. Rothc, A. Ernstbergera, R. Heubergera, N. Doebelina, P. R. V. Rohrc, R. Müllerb, Printability of calcium phosphate powders for three- dimensional printing of tissue engineering scaffolds, Acta Biomater. 8 (1) (2012).

Google Scholar

[5] S. Kumar, J.P. Kruth, Composites by rapid prototyping technology, J. Mater. Des. 31 (2) (2010) 850–856.

Google Scholar

[6] A. Farzadi, V. Waran,M. S. Hashjin, Z.A.A. Rahman, M. Asadi, N. A. A. Osman, Effect of layer printing delay on mechanical properties and dimensional accuracy of 3D printed porous prototypes in bone tissue engineering, J. Ceramics International. 41 (2015).

DOI: 10.1016/j.ceramint.2015.03.004

Google Scholar

[7] M. S. Hossain, J. Ramos, D. Espalin, M. Perez, R. Wicker, Improving Tensile Mechanical Properties of FDM-Manufactured Specimens via Modifying Build Parameters, J. Utwired. Engr. Utexas. Edu. 11 (2013) 380-392.

Google Scholar

[8] A.R. Torrado-Perez, D.A. Roberson, R.B. Wicker, Fracture Surface Analysis of 3D Printed Tensile Specimens of Novel ABS-Based Materials, J. Fail. Anal. and Preven. 14 (2014. ) 343–353.

DOI: 10.1007/s11668-014-9803-9

Google Scholar

[9] S.H. Ahn, M. Montero, D. Odell, S. Roundy, P.K. Wright, Anisotropic material properties of fused deposition modeling ABS, J. Rapid Prototyping. 8 (2002) 248– 257.

DOI: 10.1108/13552540210441166

Google Scholar

[10] A. Bellini, S. Guceri, Mechanical characterization of parts fabricated using fused deposition modeling, J. of Rapid Prototyping. 9 (2003) 252–264.

DOI: 10.1108/13552540310489631

Google Scholar

[11] B. Caulfield, P. E. McHugh, and S. Lohfeld, Dependence of mechanical properties of polyamide components on build parameters in the SLS process, J. of Materials Processing Technology. 182 (2007) 477-488.

DOI: 10.1016/j.jmatprotec.2006.09.007

Google Scholar

[12] M. Vaezi, C. K. Chua, Effects of layer thickness and binder saturation level parameters on 3D printing process, J. Advanced Manufacturing Technology. 53 (2011) 275-283.

DOI: 10.1007/s00170-010-2821-1

Google Scholar

[13] Information on http: /teststandard. com/data_sheets. html.

Google Scholar

[14] S. Mohanty, S.K. Nayak, B.S. Kaith, S. Kalia, Polymer Nanocomposite based on Inorganic and Organic Nanomaterials, Scrivener Publishing, Wiley, 2015, pp- 113-122.

DOI: 10.1002/9781119179108

Google Scholar