The Improvement of Yield in Formaldehyde Process

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Various factors influence the efficacy of formaldehyde production. In this study, response surface methodology was applied for optimization of process parameters on the response variable (yield of formaldehyde production: Y) by a central composite design (CCD). Factors studied are the reaction temperature (X1 = 640-660 °C), mole ratio of methanol to oxygen (X2 = 2.34-2.38), mole ratio of steam to methanol (X3 = 0.90-1.10), reaction time (X4 = 22-26 millisecond; ms), and air inlet temperature (X5 = 25-30°C). As a result of CCD evaluation, the predicted quadratic regression model for response variables was significant (p < 0.05). Further 0.9745 R2 values indicated satisfactory fit of the model. In addition, the 3-D response surface and the contour plots derived the obtained model were applied to determine the optimal conditions. The optimum conditions were as follows: X1 = 660 °C, X2 =2.38, X3 = 1.10, X4 = 23.90 ms and X5= 30 °C. Corresponding to these conditions, the experimental response value (yields of formaldehyde production) agreed closely with the predicted yields of 88.61%.

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79-83

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November 2016

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© 2017 Trans Tech Publications Ltd. All Rights Reserved

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