Effect of Preform Height on Die Wear in Hot Forging Process of Idle Gear by Finite Element Modeling

Panuwat Soranansri; Mahathep Sukpat; Taweesak Pornsawangkul; Pinai Mungsantisuk; Kumpanat Sirivedin

doi:10.4028/www.scientific.net/KEM.728.36

Paper Titles

Influence of Ti on the Electrochemical Behavior of Al-Zn-In-Si Sacrificial Anodes
p.15

Quantification of Vanadium Precipitates after Reheating Slab Steel by Synchrotron X-Ray Absorption Spectroscopy (XAS)
p.20

Application of the Tensile Test with a CCD Camera to Assess the Adhesion of Scale to Si-Containing Hot-Rolled Steels
p.26

Investigation of Microstructure and Hardness Properties of Hardfacing Surface on SCM 440 Alloy Steel by Using Metal Active Gas and Flux Cored Arc Welding Processes
p.31

Effect of Preform Height on Die Wear in Hot Forging Process of Idle Gear by Finite Element Modeling
p.36

Influence of Process Parameters on Electric Upsetting Process by Using Finite Element Modeling
p.42

Analytical Boundary Method for Obtaining Feed Scallop of Toroidal Cutter in Multi-Axis Milling
p.48

Investigation of Thermal Effect on Hot Forging Process of Yoke Flange by Finite Element Modeling
p.54

Overlay Welding on Titanium and 304 Stainless Steel Using ERNiCu-7 Filler Metal by GTAW Process
p.60

HomeKey Engineering MaterialsKey Engineering Materials Vol. 728Effect of Preform Height on Die Wear in Hot...

Effect of Preform Height on Die Wear in Hot Forging Process of Idle Gear by Finite Element Modeling

Abstract:

In hot forging process, the common failure modes of forging die are wear, fatigue fracture and plastic deformation. Normally die wear is occurred the most frequently and it influents directly to shape, dimension and surface quality of product. For this research, the hot forging process of idle gear was studied to focus on die wear. This product is forged in three steps. There are preform step, rougher step and finisher step. Height of preform shape in preform step was a parameter to study effect on die wear. Archard’s wear model in finite element modeling was used to predict die wear. The finite element modeling was verified by real hot forging process for reliable model and then it was used to determine the optimum preform height to reduce die wear. Finally the result showed that the maximum wear depth on the forging die was reduced 41.2% from original industry process.

You might also be interested in these eBooks

View Preview

Info:

Periodical:

Key Engineering Materials (Volume 728)

Pages:

36-41

DOI:

https://doi.org/10.4028/www.scientific.net/KEM.728.36

Citation:

Cite this paper

Online since:

January 2017

Authors:

Panuwat Soranansri, Mahathep Sukpat, Taweesak Pornsawangkul, Pinai Mungsantisuk, Kumpanat Sirivedin*

Keywords:

Die Wear, Finite Element Modeling (FEM), Hot Forging Process, Preform Height

Export:

RIS, BibTeX

Price:

Permissions CCC:

Request Permissions

Permissions PLS:

Request Permissions

Сopyright:

Citation:

* - Corresponding Author

References

[1] L. Cser, M. Geriger, K. Lange, J. Kals, M. Hansel, Tool life and tool quality in bulk metal forming, Proceeding of Mechanical Engineers, (1993).

DOI: 10.1016/s0007-8506(07)63253-3

Google Scholar

[2] T. Altan, G. Ngaile, G. Shen, Cold and Hot Forging Fundamentals and Applications, The Ohio State University, USA : s. n., (2005).

DOI: 10.31399/asm.tb.chffa.9781627083003

Google Scholar

[3] W. Xu, W. Li, Y. Wang, Experimental and theoretical analysis of wear mechanism in hot forging die and optimal design of die geometry, Wear Inter. J. (2014).

DOI: 10.1016/j.wear.2014.06.021

Google Scholar

[4] R.S. Lee, J.L. Jou, Application of numerical simulation for wear analysis of warm forging die, J. Mater. Process. Technol. (2003).

Google Scholar

[5] C. Dahl, V.H. Vazquez, T. Altan, Estimation of die wear in hot forging, 3rd Forging International Conference in Porto Alegre – RS, Brasil, (1999).

Google Scholar

[6] Scientific Forming Tecnologies Corporation. Deform User Manual of TooL Wear Lab by Using Archard's Model V. 10.

Google Scholar