One-Sided Resistance Spot Welding of Plastic-Metal Hybrid Joints - Characterization of the Joining Zone

Article Preview

Abstract:

Polymer-metal-hybrid components show a high potential regarding to lightweight applications. In particular, due to their fundamental differences in chemical and physical properties, new approaches must be developed for common industrial joining processes. In this study a new approach in order to characterize the joining zone formation for thermal direct joining based on resistance spot welding is reported. The feasibility of joining in half-section set-up using a coaxial electrode arrangement was investigated. The impact of the welding parameters on the joining zone formation was investigated. The parameters influencing the melting layer formation were pointed out.

You might also be interested in these eBooks

Info:

* - Corresponding Author

[1] Sickert, M.; Haberstroh, E.: Thermal Direct Joining for Hybrid Plastic Metal Structures. In: Proceedings of Euro Hybrid Materials and Structures, (2014) pp.42-45.

Google Scholar

[2] Flock, D.: Wärmeleitungsfügen hybrider Kunststoff-Metall-Verbindungen. Aachen: Rheinisch-Westfälische Technische Hochschule. Dissertation, (2011).

Google Scholar

[3] Balle, F.; Eifler, D.: Monotonic and Cyclic Deformation Behavior of Ultrasonically Welded Hybrid Joints between Light Metals and Carbon Fiber Reinforced Polymers (CFRP). Fatigue Behaviour of Fiber Reinforced Polymers. In: DEStech Publications, (2012) pp.111-122.

DOI: 10.1002/mawe.201200943

Google Scholar

[4] Balle, F.; Wagner, G.; Eifler, D.: Ultrasonic spot welding of aluminum sheet/carbon fiber reinforced polymer-joints. In: Materialwissenschaft und Werkstofftech. 38 (11) 2007 pp.934-938.

DOI: 10.1002/mawe.200700212

Google Scholar

[5] Bobzin, K.; Theiß, S. et.al.: Der Exzellenzcluster Integrative Produktionstechnik für Hochlohnländer, der RWTH Aachen University - Herstellung hybrider Metall-Kunststoffbauteile durch moderne Fügeverfahren. In: Joining Plastics, 3 (2008) pp.210-216.

DOI: 10.1007/978-3-642-33389-7_20

Google Scholar

[6] U. Reisgen, S. Olschok, N. Wagner: Neue Entwicklungen zu Verbindungen von Kunststoff und Metall unter Zuhilfenahme thermischer Fügeprozesse. In: 17. Symposium Verbundwerkstoffe und Werkstoffverbunde, (2009) pp.542-548.

DOI: 10.1002/9783527627110.ch76

Google Scholar

[7] Amend, P.; Pfindel, S.; Schmidt, M.: Thermal joining of thermoplastic metal hybrids by means of mono- and polychromatic radiation. In: Physics Procedia 41, (2013) pp.98-105.

DOI: 10.1016/j.phpro.2013.03.056

Google Scholar

[8] Schricker, K.; Diller, S.; Bergmann, J. P.: Bubble Formation In Thermal Joining Of Plastics With Metals. In: LANE 2018, 10th Conference on Photonic Technologies.

DOI: 10.1016/j.procir.2018.08.132

Google Scholar

[9] Schricker, K.; Stambke, M.; Bergmann, J. P.: Macroscopic Surface Structures For Polymer-Metal Hybrid Joint. In: Procedia CIRP 74, 518-523, (2018).

Google Scholar

[10] Katayama, S.; Kawahito, Y.; Mizutani, M.: Latest progress in performance and understanding of laser welding. Physics Procedia 39, (2012) pp.8-16.

DOI: 10.1016/j.phpro.2012.10.008

Google Scholar

[11] Ageorges, C.; Ye, L.: Resistance Welding of Metal/Thermoplastic Composite Joints. Journal of Thermoplastic Composite Materials, Vol. 14, No. 6, (2006) pp.449-475.

DOI: 10.1106/pn74-qxkh-7xbe-xkf5

Google Scholar

[12] Reisgen, U.; Schiebahn, A.; Schönberger, J.: Innovative Fügeverfahren für hybride Verbunde aus Metall und Kunststoff. In: Lightweight Design, Bd. 7, No. 3 (2014) pp.12-17.

DOI: 10.1365/s35725-014-0370-5

Google Scholar

[13] Szallies, K.; Bielenin, M; Bergmann, J. P., Neudel, C.: Single Side Resistance Spot Welding With A Coaxial Electrode Arrangement For Joining Plastic-Metal-Hybrid Structures. In: Hybrid Materials and Structures (2018).

DOI: 10.1007/s40194-019-00728-x

Google Scholar

[14] Schneemann, K.: Vorgänge beim Punktschweißen von Tiefziehstahl und ihr Einfluss auf das Schweißgut, Dissertation, Universität Hannover, (1967).

Google Scholar

[15] Pepke, L.-A.: Untersuchung der Anlagenkonfiguration beim Widerstands-punktschweißen von Stahlfeinblechen. Berlin, Techn. Univ., F. Dissertation, (2014).

Google Scholar

[16] Cho, Y.; Rhee, S.: Experimental Study of Nugget Formation in Resistance Spot Welding. In: Welding Journal (2003), S. 195-201.

Google Scholar