Geometric Parameters Optimization of Carbide Reamer when Reaming TC18

Abstract:

Cutting temperature is one of the most important parameters in the cutting process, which has an important influence on the machining accuracy of workpiece, the power consumed by the machining and the degree of tool wear. There are many factors influencing the cutting temperature, such as the properties of workpiece materials, geometric parameters of the tool, the use of cutting fluid and so on. In this paper, we used orthogonal experimental method, with titanium alloy TC18 as the carrier and AdvantEdge as the simulation platform, established the cutting simulation model. With the cutting temperature as the optimization goal, the geometric parameters of the cemented carbide reamer are optimized.

• Periodical: Key Engineering Materials (Volume 866)
• Pages: 12-21
• DOI: https://doi.org/10.4028/www.scientific.net/KEM.866.12
• Online since: October 2020
• Authors: W. Yang, W.P. Dong, Wen Wang, Y. Li, Yong Guo Wang*
• Keywords: Cemented Carbide Reamer, Finite Element, TC18 Titanium Alloy, Tool Geometry

References

[1] Zhu Zheng. Mechanical Engineering Materials [M]. Beijing: National Defence Industry Press, (2007).

[2] Li Ping, Pan Jinjia. A TC18 titanium alloy die forgings [J]. Technology entrepreneurs, 2013 (07): 62.

[3] Boyer PR, Briggs RD. The use of β Titanium Alloys in the Aerospace Industry [J]. Mater Eng Perform. 2005, 14(6): 681-685.

[4] Zhao Q, Qin XD, Ji CH, Li YH, Sun D, Jin Y Tool life and hole surface integrity studies for hole-making of Ti6-Al-4V alloy[J]. Int J Adv Manuf Technol.2015:79,1017–1026.

DOI: 10.1007/s00170-015-6890-z

[5] Jiang Zhenxi. Research on cutting performance of TC4-DT titanium alloy and bionic tool structure design [D]. Shandong University, (2016).

[6] Wang Hongxiang, Xu Tao, Yang Jia.Finite Element Numerical Simulation of Aviation Titanium Milling Process[J]. Journal of Mechanical Transmission,2012,36(02):33-36+49.

[7] Lin Qi, Liu Zhanqiang, Cao Chengming, Tang Aimin, Xiao Silai.Study on Geometrical Parameters Optimization Simulation of Cutting Ti-6Al-4V Cemented Carbide Flat End Mill[J]. Tool Technology,2011,45( 10): 7-11.

[8] Saglam H, Yaldiz S, Unsacar F. The effect of tool geometry and cutting speed on main cutting force and tool tip temperature [J]. Materials & design, 2007, 28(1): 101-111.

DOI: 10.1016/j.matdes.2005.05.015

[9] Zhang Jianfei, Du Maohua, Wang Shenjiao. Study on the Influence of Tool Geometric Parameters Based on AdvantEdge Simulation on Cutting Force of Ti6Al4V Titanium Alloy[J]. Tool Engineering,2017,51(06):61-64.

[10] Miao Miao, Optimization of design parameters of end mill based on three-dimensional milling simulation of titanium alloy[J]. Manufacturing Technology &Machine Tool,2016(01):57-61.

[11] Yang Wenkai, Basic research on cutting tool design of titanium alloy[D]. Huazhong University of Science and Technology, (2014).

[12] Yang Yi, Qian Junhong, Zhu Pingping.Simulation study on the influence of feed per tooth on milling force and temperature based on AdvantEdge 3D[J]. Science and Technology,2015(13):82.

[13] S. Towfighian, K. Behdinan, M. Papini, Z. Saghir, P. Zalzal, J. de Beer, Finite element modeling of low speed reaming vibrations with reamer geometry modifications [J], Journal of Intelligent Manufacturing, 2007, 18(6): 647–661.

DOI: 10.1007/s10845-007-0038-4

[14] Ding Jiexiong, Cui Hailong, Zhang Chuandong, Fu Luyuan. Material constitutive equation and knife-chip friction characteristics for numerical simulation of metal cutting process[J].Journal of Sichuan University (Engineering Science Edition), 2012,44(06) ):181-18.

[15] JH. Liang, H. Guo, Y. Ning, X. Peng, C. Qin, Z. Shi, et al. Dynamic recrystallization behavior of Ti–5Al–5Mo–5V–1Cr–1Fe alloy[J］ . Materials & Design, 2014,63:798-804.

DOI: 10.1016/j.matdes.2014.06.064

[16] Sun SY, Lv WJ (2016) Microstructure and Mechanical Properties of TC18 Titanium Alloy. Rare Met Mater Eng 45(5):1138–1141.

DOI: 10.1016/s1875-5372(16)30108-4