Study on Deep Hole Drilling Process and Cutting Performance

Abstract:

In deep hole machining, drilling parameters for twist drills have an important impact on tool life and economic efficiency. In order to explore the influence of drilling parameters on twist drills, this paper established a drilling model for twist drill 45 steel, orthogonal experiments were designed. AdvantEdge FEM finite element software was used to simulate the drilling force, torque and drilling temperature. The drilling force, torque and drilling temperature were analyzed by using the finite element simulation value as the orthogonal experimental value. In order to ensure that the simulation results have certain reference value, the drilling experiment was carried out in order to ensure the simulation results have reference value. Finally, the optimal combination of drilling parameters was obtained.

• Periodical: Key Engineering Materials (Volume 866)
• Pages: 42-53
• DOI: https://doi.org/10.4028/www.scientific.net/KEM.866.42
• Online since: October 2020
• Authors: F.Q. You, R. Zhang, Yong Guo Wang*
• Keywords: Deep Hole Twist Drill, Drilling Force, Finite Element Simulation, Torque

References

[1] Siddiquee A N, Khan Z A, Goel P, et al. Optimization of Deep Drilling Process Parameters of AISI 321 Steel Using Taguchi Method[J]. Procedia Materials Science, 2014, (6):1217-1225.

DOI: 10.1016/j.mspro.2014.07.195

[2] D. Biermann, F. Bleicher, U. Heisel, F. Klocke, H.-C. Möhring, A. Shih, Deep hole drilling[C]. CIRP Annals,2018, (67):673-694.

DOI: 10.1016/j.cirp.2018.05.007

[3] Arun M, Arunkumar N, Vijayaraj R, et al. Investigation on the performance of deep and shallow cryogenic treated tungsten carbide drills in austenitic stainless steel[J]. Measurement, 2018, (125):687-693.

DOI: 10.1016/j.measurement.2018.05.018

[4] Hong-Tie S. On survey of finite element method and analysis of its basic concepts[J]. Shanxi Architecture,2012, (14):37-39.

[5] Tanaka T, Hagihara S, Tadano Y, et al. Application of Finite Element Method to Analysis of Ductile Fracture Criteria for Punched Cutting Surfaces[J]. Materials Transactions, 2013, 54(9):1697-1702.

DOI: 10.2320/matertrans.p-m2013811

[6] Usui E, Shirakashi T, Usui E, et al. Mechanics of Machining-From Description to Predictive Theory[J]. On the Art of Cutting Metals-75 years Later, ASME Publication PED 7, 1982, 7(4):13-35.

[7] Fang G, Zeng P. FEM Simulation of Orthogonal Metal Cutting Process[J]. Mechanical Science & Technology, 2003, 41(5):572-578.

[8] Strenkowski J S, Iii J T C, Strenkowski J S, et al. A Finite Element Model of Orthogonal Metal Cutting[J]. Journal of Engineering for Industry, 1985, 107(4):349-354.

DOI: 10.1115/1.3186008

[9] Etienne Robert-Perron, Carl Blais, Sylvain Pelletier, Yannig Thomas. Drilling of high quality features in green powder metallurgy components[J]. Materials Science and Engineering,2007, (458):195-201.

DOI: 10.1016/j.msea.2006.12.050

[10] Panagiotis Kyratsis. CAD-based simulations and design of experiments for determining thrust force in drilling operations[J]. Computer-Aided Design, 2011, (43):1879–1890.

DOI: 10.1016/j.cad.2011.06.002

[11] D. Kim, M. Ramulu. Drilling process optimization for graphite/bismaleimide–titanium alloy stacks[J]. Composite Structures, 2004, (63): 101–114.

DOI: 10.1016/s0263-8223(03)00137-5

[12] Wen-Quan Z, Wen-Shu W. Parameter Optimization of High Speed Drilling in Small and Deep Hole on Stainless Steel[J]. Coal Mine Machinery, 2011, (4):119-121.

[13] Xian. Application of DOE on Parameter Optimization in PCB Micro-drilling Process[J]. Tool Engineering, 2009, (2):73-76.

[14] Xuejing S, Yabo Z, Liping Q. Cutting Parameters Optimization of EA4T Axle Steel in Drilling Processing of Deep Hole[J]. Tool Engineering, 2016, (11):92-95.

[15] Kuanhui H, Xingquan S, Teng M, et al. Study on Chip Morphology Drilling of EA4T Steel by BTA Deep Hole Drilling[J]. Tool Engineering, 2017, (2):49-51.

[16] Xue Z, Xiu G, Hong Z, et al. Optimization of Neural Network Vibration Drilling Parameter Based on Genetic Algorithm[J]. Journal of Jilin University of Technology (Natural Science Edition), 2002, (01):37-41.

[17] Zenghui J, Linlin W, Li S, et al. Study on Tool Wear Mechanism and Characteristics of Carbide Tools in Cutting Ti6Al4V[J]. Journal of Mechanical Engineering, 2014, 50(1):178.

DOI: 10.3901/jme.2014.01.178

[18] Bokui L, Zhengying L. Three Dimensional FEM Simulation of Drilling Based on Software Deform-3D[J]. Tool Engineering, 2015,49(7):43-48.

[19] Shihong L U, Ning H E. Dynamic constitutive model of TC4 alloy material and finite element simulation of orthogonal high-speed cutting[J]. Ordnance Material Science & Engineering, 2009, 32(1):5-9.

[20] Sha Zhihua Wang Yan Zhang Shengfang. Progress in Study on Finite Element Simulation Technology in Machining[J]. Machinery, 2010, (06):45-48.