Process Window Definition to Predict Mechanical Properties of Press Hardened Parts of Boron Steel with Tailored Properties

Article Preview

Abstract:

Tailored Tool Tempering (TTT) is an innovative method able to calibrate the strength and ductility characteristics of the components manufacture by means of Press-Hardening process. The process parameters that most influence the final mechanical properties of the soft zone are quenching time and temperature of the heated tools.In this work, with the aim of defining a process window to estimate the soft zone properties of an automotive B-pillar in Usibor®2000 steel using TTT Press-Hardening approach, the strength and ductility of the soft zone are studied varying the quenching time and the temperature of the heated tools. Using a numerical-experimental approach, a Finite Element (FE) model is firstly developed in AutoForm to simulate the TTT Press-Hardening process and to define thermo-mechanical cycles that are characteristics of the soft zone as a function of quenching parameters (quenching time and temperature of the heated tools). FE thermo-mechanical cycles are then physically simulated on Usibor®2000 specimens using Gleeble 3180 system. The treated specimens are subsequently subjected to micro-hardness and tensile tests. Experimental results are adopted to train an artificial neural network used to construct the process window.

You have full access to the following eBook

Info:

Periodical:

Pages:

635-644

Citation:

Online since:

July 2022

Export:

Share:

Citation:

* - Corresponding Author

[1] Karbasian, Hossein, and A. Erman Tekkaya. A review on hot stamping., Journal of Materials Processing Technology 210.15 (2010): 2103-2118.

DOI: 10.1016/j.jmatprotec.2010.07.019

Google Scholar

[2] Bian, Jian, et al. Application potential of high performance steels for weight reduction and efficiency increase in commercial vehicles., Advances in Manufacturing 3.1 (2015): 27-36.

DOI: 10.1007/s40436-015-0102-9

Google Scholar

[3] Hu, Ping, Liang Ying, and Bin He. Hot stamping advanced manufacturing technology of lightweight car body. Springer Singapore, (2017).

DOI: 10.1007/978-981-10-2401-6

Google Scholar

[4] Naderi, Malek, et al. A numerical and experimental investigation into hot stamping of boron alloyed heat treated steels., Steel Research International 79.2 (2008): 77-84.

DOI: 10.1002/srin.200806320

Google Scholar

[5] Merklein, M., and J. Lechler. Investigation of the thermo-mechanical properties of hot stamping steels., Journal of materials processing technology 177.1-3 (2006): 452-455.

DOI: 10.1016/j.jmatprotec.2006.03.233

Google Scholar

[6] Mori, Ken-ichiro. Smart hot stamping of ultra-high strength steel parts., Transactions of Nonferrous Metals Society of China 22 (2012): s496-s503.

DOI: 10.1016/s1003-6326(12)61752-x

Google Scholar

[7] Golling, Stefan, Rickard Östlund, and Mats Oldenburg. Characterization of ductile fracture properties of quench-hardenable boron steel: Influence of microstructure and processing conditions., Materials Science and Engineering: A 658 (2016): 472-483.

DOI: 10.1016/j.msea.2016.01.091

Google Scholar

[8] Merklein, Marion, et al. Hot stamping of boron steel sheets with tailored properties: a review., Journal of materials processing technology 228 (2016): 11-24.

DOI: 10.1016/j.jmatprotec.2015.09.023

Google Scholar

[9] Abdollahpoor, Amir, et al. Sensitivity of the final properties of tailored hot stamping components to the process and material parameters., Journal of Materials Processing Technology 228 (2016): 125-136.

DOI: 10.1016/j.jmatprotec.2014.11.033

Google Scholar

[10] George, R., A. Bardelcik, and M. J. Worswick. Hot forming of boron steels using heated and cooled tooling for tailored properties., Journal of Materials Processing Technology 212.11 (2012): 2386-2399.

DOI: 10.1016/j.jmatprotec.2012.06.028

Google Scholar

[11] Cui, Junjia, et al. Predictions of the mechanical properties and microstructure evolution of high strength steel in hot stamping., Journal of materials engineering and performance 21.11 (2012): 2244-2254.

DOI: 10.1007/s11665-012-0180-9

Google Scholar

[12] Åkerström, Paul, and Mats Oldenburg. Austenite decomposition during press hardening of a boron steel—Computer simulation and test., Journal of Materials Processing Technology 174.1-3 (2006): 399-406.

DOI: 10.1016/j.jmatprotec.2006.02.013

Google Scholar

[13] Zhang, Pengyun, et al. Study on Phase Transformation in Hot Stamping Process of USIBOR® 1500 High-Strength Steel., Metals 9.10 (2019): 1119.

DOI: 10.3390/met9101119

Google Scholar

[14] Kim, Jae-Hong, Seon-Bong Lee, and Byung-Min Kim. Construction of process window to predict hardness in tailored tool thermomechanical treatment and its application.,Metals 9.1 (2019): 50.

DOI: 10.3390/met9010050

Google Scholar

[15] Palmieri, Maria Emanuela, Vincenzo Domenico Lorusso, and Luigi Tricarico. Investigation of material properties of tailored press hardening parts using numerical and physical simulation., Procedia Manufacturing 50 (2020): 104-109.

DOI: 10.1016/j.promfg.2020.08.019

Google Scholar

[16] Palmieri, Maria Emanuela, Francesco Rocco Galetta, and Luigi Tricarico. Study of Tailored Hot Stamping Process on Advanced High-Strength Steels., Journal of Manufacturing and Materials Processing 6.1 (2022): 11.

DOI: 10.3390/jmmp6010011

Google Scholar

[17] Hagenah, Hinnerk, et al. Determination of the mechanical properties of hot stamped parts from numerical simulations., Procedia Cirp 33 (2015): 167-172.

DOI: 10.1016/j.procir.2015.06.031

Google Scholar

[18] Information on https://automotive.arcelormittal.com/products/flat/PHS/usibor_ductibor.

Google Scholar