The Synergistic Effects of Expandable Graphite and Ammonium Polyphosphate on the Properties of Flame-Retardant Nitrile Butadiene Rubber

Article Preview

Abstract:

This paper, investigated the effects of expandable graphite and ammonium polyphosphate on the flame-retardant properties of nitrile butadiene rubber. Several formulations of NBR were prepared by combining different ratios of expandable graphite and ammonium polyphosphate to evaluate their synergistic flame-retardant effects. The results show that the combination of expandable graphite and ammonium polyphosphate significantly enhances the flame-retardant effects of nitrile butadiene rubber, as evidenced by improved limiting oxygen index values, horizontal burning rates decreased and passed the UL-94 V1 when the ratio of expandable graphite and ammonium polyphosphate as (2/1). Results from TGA demonstrated that the ammonium polyphosphate/expandable graphite combination could retard the degradation of rubber by promoting the formation of a compact char layer on the condensed phase surface. This char layer effectively protects the matrix from heat penetration and the diffusion of flammable gas products, resulting in better flame-retardant performance. The effect of flame retardant on the mechanical properties of nitrile butadiene rubber was also evaluated. The results showed that the mechanical properties decreased with increasing flame retardant content.

You might also be interested in these eBooks

Info:

Periodical:

Materials Science Forum (Volume 1139)

Pages:

87-96

Citation:

Online since:

December 2024

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2024 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] R. Chen, J. Gong, Y. Jiang, Q. Wang, Z. Xi, H. Xie, Halogen-Free Flame Retarded Cold-Mix Epoxy Asphalt Binders: Rheological, Thermal and Mechanical Characterization, Construction and Building Materials. 186 (2018) 863-870.

DOI: 10.1016/j.conbuildmat.2018.08.018

Google Scholar

[2] C.-S. Chou, S.-H. Lin, C.-I. Wang, Preparation and Characterization of the Intumescent Fire Retardant Coating with a New Flame Retardant, Advanced Powder Technology. 20.2 (2009) 169-176.

DOI: 10.1016/j.apt.2008.07.002

Google Scholar

[3] Liu, Y., Wang, D.Y., Wang, J.S., Song, Y.P., & Wang, Y.Z, A novel intumescent flame‐retardant LDPE system and its thermo‐oxidative degradation and flame‐retardant mechanisms. Polymers for Advanced Technologies, 19.11. (2008) 1566-1575.

DOI: 10.1002/pat.1171

Google Scholar

[4] A. I. Balabanovich, The Effect of Ammonium Polyphosphate on the Combustion and Thermal Decomposition Behavior of Poly(Butylene Terephthalate), Journal of Fire Sciences. 21.4 (2003) 285-298.

DOI: 10.1177/0734904103021004003

Google Scholar

[5] K.-S. Lim, S.-T. Bee, L. T. Sin, T.-T. Tee, C. T. Ratnam, D. Hui, A. R. Rahmat, A Review of Application of Ammonium Polyphosphate as Intumescent Flame Retardant in Thermoplastic Composites, Composites Part B: Engineering. 84 (2016) 155-174.

DOI: 10.1016/j.compositesb.2015.08.066

Google Scholar

[6] K. Fang, Y. F. Chen, S. C. Zhang, H. R. Sun, G. H. Wang, X. K. Sun, The Effect of Particle Size of Expandable Graphite on the Properties of an Expandable Thermal Insulation Material, Key Engineering Materials. 697 (2016) 441-444.

DOI: 10.4028/www.scientific.net/kem.697.441

Google Scholar

[7] T. Mariappan, D. Khastgir, N. Singha, M. B S, Y. Naik, Effect of Expandable Graphite on the Properties of Intumescent Flame-Retardant Polyurethane Foam, Journal of Applied Polymer Science. 110 (2008) 2586-2594.

DOI: 10.1002/app.28763

Google Scholar

[8] P. Acuña, Z. Li, M. Santiago-Calvo, F. Villafañe, M. Á. Rodríguez-Perez, D.-Y. Wang, Influence of the Characteristics of Expandable Graphite on the Morphology, Thermal Properties, Fire Behaviour and Compression Performance of a Rigid Polyurethane Foam, Polymers. 11.1 (2019) 168.

DOI: 10.3390/polym11010168

Google Scholar

[9] Z. Sun, Y. Ma, Y. Xu, X. Chen, M. Chen, J. Yu, S. Hu, Z. Zhang, Effect of the Particle Size of Expandable Graphite on the Thermal Stability, Flammability, and Mechanical Properties of High-Density Polyethylene/Ethylene Vinyl-Acetate/Expandable Graphite Composites, Polymer Engineering & Science. 54 (2014).

DOI: 10.1002/pen.23659

Google Scholar

[10] N. Thi, T. Nguyen, T. Doanh, D. Huong, T. Doan, H. Oanh, N. Tuyen, M. H. Hoang, Preparation of Expandable Flake-Graphites with Different Particle Sizes and Their Flame-Retardant Application for Polypropylene, Vietnam Journal of Science and Technology. 62 (2024) 78-91.

DOI: 10.15625/2525-2518/17531

Google Scholar

[11] Z. Li, B. Qu, Flammability Characterization and Synergistic Effects of Expandable Graphite with Magnesium Hydroxide in Halogen-Free Flame-Retardant Eva Blends, Polymer Degradation and Stability. 81.3 (2003) 401-408.

DOI: 10.1016/s0141-3910(03)00123-x

Google Scholar

[12] Y. Lu, Y. Zhang, W. Xu, Flame Retardancy and Mechanical Properties of Ethylene-Vinyl Acetate Rubber with Expandable Graphite/Ammonium Polyphosphate/Dipentaerythritol System, Journal of Macromolecular Science, Part B. 50.10 (2011) 1864-1872.

DOI: 10.1080/00222348.2011.553168

Google Scholar

[13] J. Wang, L. Xue, B. Zhao, G. Lin, X. Jin, D. Liu, H. Zhu, J. Yang, K. Shang, Flame Retardancy, Fire Behavior, and Flame Retardant Mechanism of Intumescent Flame Retardant Epdm Containing Ammonium Polyphosphate/Pentaerythrotol and Expandable Graphite, Materials. 12.24 (2019) 4035.

DOI: 10.3390/ma12244035

Google Scholar

[14] J. Li, X. Mo, Y. Li, H. Zou, M. Liang, Y. Chen, Influence of Expandable Graphite Particle Size on the Synergy Flame Retardant Property between Expandable Graphite and Ammonium Polyphosphate in Semi-Rigid Polyurethane Foam, Polymer Bulletin. 75.11 (2018) 5287-5304.

DOI: 10.1007/s00289-018-2309-y

Google Scholar

[15] W. Zhang, J. Ren, T. Wei, W. Guo, Synergistic Effect between Ammonium Polyphosphate and Expandable Graphite on Flame-Retarded Poly(Butylene Terephthalate), Materials Research Express. 5.2 (2018) 025310.

DOI: 10.1088/2053-1591/aaae11

Google Scholar

[16] H. Zhu, Q. Zhu, J. Li, K. Tao, L. Xue, Q. Yan, Synergistic Effect between Expandable Graphite and Ammonium Polyphosphate on Flame Retarded Polylactide, Polymer Degradation and Stability. 96.2 (2011) 183-189.

DOI: 10.1016/j.polymdegradstab.2010.11.017

Google Scholar

[17] J. Liu, X. Pang, X. Shi, J. Xu, Expandable Graphite in Polyethylene: The Effect of Modification, Particle Size and the Synergistic Effect with Ammonium Polyphosphate on Flame Retardancy, Thermal Stability and Mechanical Properties, Combustion Science and Technology. 192.4 (2020) 575-591.

DOI: 10.1080/00102202.2019.1584797

Google Scholar

[18] C. Guo, L. Zhou, J. Lv, Effects of Expandable Graphite and Modified Ammonium Polyphosphate on the Flame-Retardant and Mechanical Properties of Wood Flour-Polypropylene Composites, Polymers and Polymer Composites. 21.7 (2013) 449-456.

DOI: 10.1177/096739111302100706

Google Scholar