Effect of Impurity on Casting of Al-25%Si Heat Sink with Thin Fins

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Abstract:

Al-25%Si has excellent fluidity, which allows for the casting of heat sinks with thin and tall fins. During recycling, the content of impurities such as Fe, Cu, and Mg increases. The effect of these impurities on the fluidity of the alloy was investigated. The results show that the influence of impurity elements on fluidity is small. JIS ADC12 is a popular aluminum alloy that is more economical than Al-25%Si. Si was added to ADC12 to reach a 25% Si content, producing an economical Al-25%Si. The fluidity of Si-added ADC12 was almost the same as that of Al-25%Si. Heat sinks with fin heights of 50 mm, fin top thicknesses of 0.5 mm, and a draft angle of 0.5°, were cast using the Si-added ADC12. The molten metal filled the cavity, but solidification cracks occurred when the fin top thickness was 0.5 mm. When the fin top thickness was increased to 1 mm, solidification cracks did not occur.

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Materials Science Forum (Volume 1163)

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59-64

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October 2025

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© 2025 Trans Tech Publications Ltd. All Rights Reserved

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