Paper Titles

Metallurgical Affects of Three Dimensional Printing Based Rapid Casting Solution
p.1

Experimental Investigations for Silicon Moulding Solution of Plastic Components
p.9

Experimental Investigations for Rapid Moulding Solution of Plastics Using Polyjet Printing
p.15

Performance of HVOF Sprayed NiCr and Stellite-6 Coatings under Pin on Disc Wear Testing
p.21

An Investigation on Wear of Shallow Cryogenic Treated Wire in Wedm
p.31

Surface Modification of High Carbon High Chromium, EN31 and Hot Die Steel Using Powder Mixed EDM Process
p.43

Mechanism of Material Deposition from Powder, Electrode and Dielectric for Surface Modification of H11 and H13 Die Steels in EDM Process
p.61

Experimental Investigations for Development of Pattern for Dies Using FDM
p.77

HomeMaterials Science ForumMaterials Science Forum Vol. 701Metallurgical Affects of Three Dimensional...

Metallurgical Affects of Three Dimensional Printing Based Rapid Casting Solution

Article Preview

Abstract:

Three dimensional printing (3DP) as rapid casting (RC) solutions has transformed over centuries from black art to science, but the metallurgical impinge on the process responsible for change in mechanical properties (like: surface finish, hardness, dimensional stability etc.) are still disputed. The purpose of the present research paper is to review metallurgical affect of 3DP based RC solution. The result of study suggests that prominent reason found to be responsible for improving the mechanical properties of RC is control of heat transfer rate while solidification (thus reducing dendrite formation).

You might also be interested in these eBooks

Rapid Casting Solutions

Info:

Periodical:

Materials Science Forum (Volume 701)

Pages:

1-8

DOI:

https://doi.org/10.4028/www.scientific.net/MSF.701.1

Citation:

Cite this paper

Online since:

October 2011

Authors:

Rupinder Singh

Keywords:

Mechanical Property, Microstructure, Rapid Castings, Three Dimensional Printing

Export:

RIS, BibTeX

Price:

Permissions CCC:

Request Permissions

Permissions PLS:

Request Permissions

Сopyright:

© 2012 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

[1] Steve U. and Richard F., The rapid prototyping technologies, Assembly automation journal. Vol. 23 (2003), 318-330.

[2] Verma, M., Investigations for reducing wall thickness in aluminium shell casting using 3DP, M. Tech. Thesis submitted to P.T.U. Jalandhar, India. (2008), 27-57.

[3] Chua C. K. and Leong K. F., Rapid Prototyping: principles and applications in manufacturing, John. Wiley & Sons, 1st Edition, Chapter 6, (2000).

[4] Karapatis N.P., Griethuysen, J.P.S. Van and Glardon, R., Direct rapid tooling: a review of current research, Prototyping Journal. Vol. 4 (1998), 77-89.

DOI: 10.1108/13552549810210248

[5] Dimitrov, D., W., Schreve, K., and Beer, N., Advances in three dimensional printing – state of the art and future perspectives, Rapid Prototyping Journal. Vol. 12 (2006), 136-147.

DOI: 10.1108/13552540610670717

[6] Dutta D., Prinz F. B., Rosen D. and Weiss L., Layered manufacturing: current status and future trends, Transaction of the ASME. Vol. 1(2001), 60-71.

DOI: 10.1115/1.1355029

[7] Ferreira J. C., Manufacturing core boxes for foundry with rapid tooling technology, Journal of Material Processing Technology. Vol. 155-156 (2004), 1118-1123.

DOI: 10.1016/j.jmatprotec.2004.04.407

[8] Wohlers Terry, Future potential of rapid prototyping and manufacturing around the world, Rapid Prototyping Journal, Vol. 1(1995), 4–10.

DOI: 10.1108/13552549510146630

[9] Zhou J. G., Herscovici D. and Chen C. C., Parametric process optimization to improve the accuracy of rapid prototyped stereo lithography parts, International Journal of Machine Tools and Manufacture. Vol. 40 (1999), 1-17.

DOI: 10.1016/s0890-6955(99)00068-1

[10] Chockalingam K., Jawahar N., Ramanathan K. N. and Banerjee P. S., Optimization of stereolithography process parameters for part strength using design of experiments, The International Journal of Advanced Manufacturing Technology. Vol. 29(2005).

DOI: 10.1007/s00170-004-2307-0

[11] Jibin Z., Determination of optimal part build orientation based on satisfactory degree theory for RPT, Proc. of Ninth International Conference on Computer Aided Design and Computer Graphics (CAD/CG), IEEE, 2005, 1-6.

DOI: 10.1109/cad-cg.2005.32

[12] Barlow, Joel W., Beaman Joseph J. and Balasubramanian Badrinarayan, A rapid mould- making system: material properties and design considerations, Rapid Prototyping Journal. Vol. 2(1996), 4–15.

DOI: 10.1108/13552549610148169

[13] Dotchev K., and Soe S., Rapid manufacturing of patterns for investment casting: improvement of quality and success rate, Rapid Prototyping Journal. Vol. 12(2006), 156-164.

DOI: 10.1108/13552540610670735

[14] Song J. L., Li Y. T., Deng Q. L. and Hu D. J., Rapid prototyping manufacturing of silica sand patterns based on selective laser sintering, Journal of Material Processing Technology, Vol. 187-188 (2007), 614-618.

DOI: 10.1016/j.jmatprotec.2006.11.108

[15] Sachs E. M., Haggerty J. S., Cima M. J. and Wiliams A. P., Three dimensional printing techniques, 1994, United States Patent No. US 005340656.

[16] Jurrens, Kevin K., Standards for the rapid prototyping industry, Rapid Prototyping Journal, Vol. 5 (1999), 169-178.

DOI: 10.1108/13552549910295514

[17] Dickens, P.M., Stangroom, R., Greul,M., Holmer,B., Hon, K.K.B., Hovtun, R., Neumann, R., Noeken, S. and Wimpenny.D., Conversion of RP models to investment castings, Rapid Prototyping Journal, Vol. 1 (1995), 4-11.

DOI: 10.1108/13552549510104401

[18] Yao A. and Tseng Y., A robust process optimisation for a powder type rapid prototyper, Rapid Prototyping Journal, Vol. 8(2002), 180-189.

DOI: 10.1108/13552540210431004

[19] Stampfl J. and Liska R., New materials for rapid prototyping applications, Macromolecular Chemistry and Physics. Vol. 206(2005), 1253-1256.

DOI: 10.1002/macp.200500199

[20] Ferreira J. C., Mateus A. S. and Alves N. F., Rapid tooling aided by reverse engineering to manufacture EDM electrodes, The International Journal of Advanced Manufacturing Technology. Vol. 34 (2007), 1133-1143.

DOI: 10.1007/s00170-006-0690-4

[21] Violantte M. G., Luliuano L. and Minetola P., Design and production of fixtures for free form components using selective laser sintering, Rapid Prototyping Journal. Vol. 13(2007), 30-37.

DOI: 10.1108/13552540710719190

[22] Bassoli E., Gatto A., Luliano L. and Violentte M. G., 3D printing technique applied to rapid casting, Rapid Prototyping Journal. Vol. 13(2007), 148-155.

DOI: 10.1108/13552540710750898

[23] Bernard, A., Delplace, Charles, J., Perry, N., and Gabriel, S., Integration of CAD and rapid manufacturing for sand casting optimization, Rapid Prototyping Journal, Vol. No. 5(2003), 327-333.

DOI: 10.1108/13552540310502220

[24] Singh R., Application of Three Dimensional Printing (3DP) in Generating Cost-Effective Rapid Prototype for Casting Industry. Proc. of 11th Punjab science congress, Patiala, India, 2008, 158.

[25] UNI EN 20286-I (1995), ISO system of limits and fits, Bases of tolerances, deviations and fits.

DOI: 10.3403/00373808

[26] Kaplas, M., Experimental investigations for reducing wall thickness in zinc shell casting using 3DP. M. Tech. Thesis submitted to P.T.U. Jalandhar, India, (2008), 47-53.

[27] Singh R. and Verma M., Investigations for reducing wall thickness of aluminium shell casting using three dimensional printing, Journal of Achievements in Materials and Manufacturing Engineering, Vol. 31(2008), 565-569.

[28] Singh R. and Singh J.P., Comparison of rapid casting solutions for lead and brass alloys using three dimensional printing, Journal of Mechanical Engineering Sciences(Proc. of IMechE Part C), Vol. 223(2009), 2117-2123.

DOI: 10.1243/09544062jmes1387

[29] Singh J.P. and Singh R., Investigations for statistically controlled rapid casting solution of lead alloys using three dimensional printing, Journal of Mechanical Engineering Sciences(Proc. of IMechE Part C), Vol. 223(2009), 2125-2134.

DOI: 10.1243/09544062jmes1337

[30] Singh J.P. and Singh R., Investigations for statistically controlled rapid casting solution of low brass alloys using three dimensional printing, International Journal of Rapid Manufacturing, Vol. 1(2009), 208-221.

DOI: 10.1504/ijrapidm.2009.029383

[31] Singh R., Three dimensional printing for casting applications: A state of art review and future perspectives, Advanced Materials Research, Vols. 83-86 (2010), 342-349.

DOI: 10.4028/www.scientific.net/amr.83-86.342

[32] Singh R. and Singh J.P., Comparison of statistically controlled rapid casting solutions of brass alloys using three dimensional printing, International Journal of Manufacturing Technology and Industrial Engineering, Vol. 1, (2010), 67-77.

DOI: 10.1504/ijrapidm.2009.029383

[33] Singh R., Effect of moulding sand on statistically controlled hybrid rapid casting solution for zinc alloys, Journal of Mechanical Science and Technology, Vol. 24 (2010), 1689-1695.

DOI: 10.1007/s12206-010-0523-0

[34] Singh R. and Singh J.P., Experimental investigations for reducing wall thickness in solder (20-80) lead alloy rapid casting solution of three dimensional printing, International Journal of Rapid Manufacturing, Vol. 1(2010), 408-421.

DOI: 10.1504/ijrapidm.2010.036114