Eco-Efficient Concrete Using Industrial Wastes: A Review

Article Preview

Abstract:

Concrete is one of the most widely used construction materials in the world. However, the production of Portland cement as the essential constituent of concrete requires a considerable energy level. Also releases a significant amount of chemical carbon dioxide emissions and other greenhouse gases (GHGs) into the atmosphere. Global demand will increase almost 200 % by 2050 from 2010 levels. Thus, seeking an eco-efficient and sustainable concrete may be one of the main roles that the construction industry should play in sustainable construction. Portland cement can be partially replaced by cementitious and pozzolanic materials, especially those of industry by-products such as fly ash, GGBS, silica fume, ceramic waste powder and metamorphic rock dust from stone cutting industry. The aggregates are also conserved by replacing them with recycled or waste materials (among which recycled concrete), ceramic waste, post-consumer glass, and recycled tires. All of the previous alternatives are, currently, the most used. This paper summarizes current knowledge about eco-efficient concrete, by reviewing previously published work.

You might also be interested in these eBooks

Info:

Periodical:

Materials Science Forum (Volumes 730-732)

Pages:

581-586

Citation:

Online since:

November 2012

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2013 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

[1] M. Glavind, Sustainability of cement, concrete and cement replacement materials in construction. In Sustainability of Construction Materials, Ed. Khatib, WoodHead Publishing in Materials, Great Abington, Cambridge, UK, 2009, pp.120-147.

DOI: 10.1533/9781845695842.120

Google Scholar

[2] M.Taylor, D. Gielen, Energy efficiency and CO2 emissions from the global cement industry. International Energy Agency, 2006.

Google Scholar

[3] R. Dobbs, Prime numbers: Megacities. Foreign Policy (2010)

Google Scholar

[4] D. Flower, J. Sanjayan, Green house gas emissions due to concrete manufacture, International Journal of Life Cycle Assessment 12 (2007) 282-288.

DOI: 10.1065/lca2007.05.327

Google Scholar

[5] D. Huntzinger, T. Eatmon, A life-cycle assessment of Portland cement manufacturing: comparing the traditional process with alternative technologies, Journal of Cleaner Production 17 (2009) 668–675.

DOI: 10.1016/j.jclepro.2008.04.007

Google Scholar

[6] E. Gartner, Industrially interesting approaches to low-CO2 cements, Cement and Concrete Research 34 (2004)1489-1498.

DOI: 10.1016/j.cemconres.2004.01.021

Google Scholar

[7] J. Damtoft, J.Lukasik, D.Herfort, D. Sorrentino, E.Gartner, Sustainable development and climate change initiatives, Cement and Concrete Research 38 (2008) 115-127.

DOI: 10.1016/j.cemconres.2007.09.008

Google Scholar

[8] A. Josa, A. Aguado, A. Cardim, E. Byars, Comparative analysis of the life cycle impact assessment of available cement inventories in the EU, Cement and Concrete Research 37 (2007) 781–788.

DOI: 10.1016/j.cemconres.2007.02.004

Google Scholar

[9] C. Chen, G. Habert, Y. Bouzidi, A. Julien, Environmental impact of cement production: detail of the different processes and cement plant variability evaluation, Journal of Cleaner Production 18 (2010) 478–485.

DOI: 10.1016/j.jclepro.2009.12.014

Google Scholar

[10] S. Popovics, Analysis of the concrete strength versus water–cement ratio relationship, ACI Materials Journal 87 (1990) 517–29.

DOI: 10.14359/1944

Google Scholar

[11] B. Damineli, F. Kemeid, P. Aguiar, V. John, Measuring the eco-efficiency of cement use. Cement & Concrete Composites 32 (2010) 555-562.

DOI: 10.1016/j.cemconcomp.2010.07.009

Google Scholar

[12] F. Sandrolini, E. Franzoni, Waste wash water recycling in ready-mixed concrete plants, Cement and Concrete Research 31 (2001) 485–489.

DOI: 10.1016/s0008-8846(00)00468-3

Google Scholar

[13] S. Tsimas, M.Zervaki, Reuse of waste water from ready-mixed concrete plants, Management of Environmental Quality 22 (2001) 7-17.

DOI: 10.1108/14777831111098444

Google Scholar

[14] B.Chatveera, P.Lertwattanaruk, Use of ready-mixed concrete plant sludge water in concrete containing an additive or admixture, Journal of Environmental Management 90 (2009) 1901–1908.

DOI: 10.1016/j.jenvman.2009.01.008

Google Scholar

[15] B. Cazacliu, A. Ventura, Technical and environmental effects of concrete production: dry batch versus central mixed plant, Journal of Cleaner Production 18 (2010) 1320-1327.

DOI: 10.1016/j.jclepro.2010.04.022

Google Scholar

[16] C. Pade, M. Guimaraes, The CO2 uptake of concrete in a 100 year perspective, Cement and Concrete Research 37 (2007) 1348-1356.

DOI: 10.1016/j.cemconres.2007.06.009

Google Scholar

[17] F. Collins, Inclusion of carbonation during the life cycle of built and recycled concrete: Influence on their carbon footprint, International Journal of Life Cycle Assessment 15 (2010) 549-556.

DOI: 10.1007/s11367-010-0191-4

Google Scholar

[18] E. Mora, Life cycle, sustainability and the transcendent quality of building materials, Building and Environment 42 (2007) 1329-1334.

DOI: 10.1016/j.buildenv.2005.11.004

Google Scholar

[19] D. Roy, C. Langton, Studies of ancient concretes as analogs of cementituos sealing materials for repository in Tuff. L A- 11527-MS, Los Alamos Nacional Laboratory (1989)

DOI: 10.2172/60684

Google Scholar

[20] R. Malinowsky, Prehistory of concrete. Concrete International 13 (1991) 62-68.

Google Scholar

[21] P. Hazra, V. Krishnaswamy, Natural pozzolans in India, their utility, distribution and petrogragraphy, Records of the geological survey of India 87 (1987) 675-706.

Google Scholar

[22] A. Guleç, A.Tulun, Physico-chemical and petrographical studies of old mortars and plasters of Anatolia, Cement and Concrete Research 27 (1997) 227 – 234.

DOI: 10.1016/s0008-8846(97)00005-7

Google Scholar

[23] P. Degryse, J. Elsen, M.Waelkens, Study of ancient mortars from Sagalassos (Turkey) in view of their conservation, Cement and Concrete Research 21 (2002) 1457 – 1463.

DOI: 10.1016/s0008-8846(02)00807-4

Google Scholar

[24] M. Tyrer, C. Cheeseman, R. Greaves, P. Claisse, E. Ganjian, M. Kay, J. Churchman-Davies Potential for carbon dioxide reduction from cement industry through increased use of industrial pozzolans, Advances in Applied Ceramics 109 (2010) 275-279.

DOI: 10.1179/174367509x12595778633282

Google Scholar

[25] Portuguese Standard NP 4220, Pozzolans for concrete, mortars and grout, The Portuguese Institute for Quality (2010)

Google Scholar

[26] S. Agarwal, Pozzolanic activity of various siliceous materials, Cement and Concrete Research 36 (2006) 1735-1739.

DOI: 10.1016/j.cemconres.2004.06.025

Google Scholar

[27] A. Boukni, R. Swamy, A. Bali, Durability properties of containing 50% and 65% slag, Construction and Building Materials 23 (2009) 2836-2845.

DOI: 10.1016/j.conbuildmat.2009.02.040

Google Scholar

[28] P. Van Heede, E. Gruyaerta, N. De Belie, Transport properties of high-volume fly ash concrete: Capillary water sorption, water sorption under vacuum and gas permeability, Cement and Concrete Composites 32 (2010) 749-756.

DOI: 10.1016/j.cemconcomp.2010.08.006

Google Scholar

[29] H. Song, S. Pack, S. Nam, J. Jang, V. Saraswathy, Estimation of the permeability of silica fume cement concrete, Construction and Building Materials 24 (2010) 315-321.

DOI: 10.1016/j.conbuildmat.2009.08.033

Google Scholar

[30] M. Zain, M. Islam, F. Mahmud, M. Jamil, Production of rice husk ash for use in concrete as a supplementary cementitious material, Construction and Building Materials 25 (2011) 798-805.

DOI: 10.1016/j.conbuildmat.2010.07.003

Google Scholar

[31] R. Zerbino, G. Giaccio, G. Isaia, Concrete incorporating rice-husk ash without processing, Construction and Building Materials 25 (2011) 371-378.

DOI: 10.1016/j.conbuildmat.2010.06.016

Google Scholar

[32] S. Pan, D. Tseng, C. Lee, Use of sewage sludge ash as fine aggregate and pozzolan in portland cement mortar, Journal of Solid Waste Technology and Management 28 (2002) 121-130.

Google Scholar

[33] EUROSTAT, information on http://epp.eurostat.cec.eu.int (2005)

Google Scholar

[34] F. Pacheco-Torgal; S. Jalali, Reusing ceramic wastes in concrete, Construction and Building Materials 24 (2010) 832-838.

DOI: 10.1016/j.conbuildmat.2009.10.023

Google Scholar

[35] F. Pacheco-Torgal; J. Gomes, S. Jalali, Tungsten mine waste geopolymeric binders, Preliminary hydration products, Construction and Building Materials 23 (2009) 200-209.

DOI: 10.1016/j.conbuildmat.2008.01.003

Google Scholar

[36] T. Dyer, R. Dhir, Evaluation of powdered glass cullet as a means of controlling harmful alkali-silica reaction, Magazine of Concrete Research 62 (2010) 749-759.

DOI: 10.1680/macr.2010.62.10.749

Google Scholar

[37] M. Bukowska, B. Pacewska, I. Wilińska, Corrosion resistance of cement mortars containing spent catalyst of fluidized bed cracking (FBCC) as an additive, Journal of Thermal Analysis and Calorimetry 74 (2003) 931-942.

DOI: 10.1023/b:jtan.0000011025.26715.f5

Google Scholar

[38] N. Castellanos, J. Agredo, Using spent fluid catalytic cracking (FCC) catalyst as pozzolanic addition - A review, Ingenieria e Investigacion 30 (2010) 35-42.

DOI: 10.15446/ing.investig.v30n2.15728

Google Scholar

[39] V. Corinaldesi, G. Moriconi, Influence of mineral additions on the performance of 100% recycled aggregate concrete. Construction and Building Materials 23 (2009) 2869-2876.

DOI: 10.1016/j.conbuildmat.2009.02.004

Google Scholar

[40] P. Coatanlem, R. Jauberthie, F. Rendell, Lightweight wood chipping concrete durability, Construction and Building Materials 20 (2006) 776-781.

DOI: 10.1016/j.conbuildmat.2005.01.057

Google Scholar

[41] World Bussiness Council for Sustainable Development – WBCSD, End-of-life tyres: A framework for effective management systems (2010).

Google Scholar

[42] N. Oikonomou, S. Mavridou, The use of waste tyre rubber in civil engineering works, In Sustainability of construction materials Ed. J., Khatib, ISBN 978-1-84569-349-7, WoodHead Publishing Limited, Abington Hall, Cambridge, UK, 2009.

DOI: 10.1533/9781845695842.213

Google Scholar

[43] K. Day, K. Holtze, J. Metcalfe, C. Bishop, B. Dutka, Toxicity of leachate from automobile tyres to aquatic biota, Chemosphere 27 (1993) 665-675.

DOI: 10.1016/0045-6535(93)90100-j

Google Scholar

[44] European Commission. Council directive 1999/31/EC of 26 April 1999 on the landfill of waste. Official Journal of the European Communities, L182, p.1–19, 1999.

DOI: 10.1017/cbo9780511610851.045

Google Scholar

[45] European Commission. Directive 2000/76/EC of the European Parliament and of the Council of 4 December 2000 on incineration of waste. Official Journal of the European Communities, L332, p.91–111, 2000.

DOI: 10.1017/cbo9780511610851.047

Google Scholar

[46] K. Nagdi, Rubber as an engineering material: Guidelines for user. Hanser Publication (1993).

Google Scholar

[47] W. Eleazer, M. Barlaz, D. Whittle, Resource recovery alternatives for waste tires in North Carolina. School of Engineering, Civil Engineering Department, NCSU, US, 1992.

Google Scholar

[48] E. Guneyisi, M. Gesoglu, T. Ozturan, Properties of rubberized concretes containing silica fume, Journal of Cement and Concrete Research 34 (2004) 2309–2317.

DOI: 10.1016/j.cemconres.2004.04.005

Google Scholar

[49] D. Mello, S. Pezzin, S.vAmico, The effect of post consumer PET particles on the performance of flexible polyurethane foams, Polymer Testing 28 (2009) 702-708.

DOI: 10.1016/j.polymertesting.2009.05.014

Google Scholar

[50] Y. Choi, D. Moon, J. Chung, S. Cho, Effects of waste PET bottles aggregate on the properties of concrete, Cement and Concrete Research 35 (2005) 776-781.

DOI: 10.1016/j.cemconres.2004.05.014

Google Scholar