The Investigation of the Triaxial Residual Stress in the Friction Stir Welded Lap Joint Using Neutron Diffraction

Article Preview

Abstract:

A detailed study of the complex triaxial residual stress distribution of the double-pass friction stir welded (FSW) lap-joint between two different high strength aluminum alloy sheet materials was conducted. A non-destructive technique known as neutron diffraction was used to measure the internal residual stress distribution in the three principal direction of the lap-joint in the as-welded and hammer peened configurations to determine effects of hammer peening on redistribution of residual stresses across the weld. The residual stress variation across the weld in the transverse direction contained the highest values of tensile stress in all three principal directions. The residual stress in the hammer peened test specimen was in most cases reduced in all three principal directions.

You might also be interested in these eBooks

Info:

Periodical:

Materials Science Forum (Volumes 768-769)

Pages:

589-596

Citation:

Online since:

September 2013

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2014 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

[1] P. Staron, M. Kocak, S. Williams, Residual stresses in friction stir welded Al sheets, Applied Physics A Materials Science & Processing 74 (2002) 1161-1165.

DOI: 10.1007/s003390201830

Google Scholar

[2] M.A. Sutton, A.P. Reynolds, A Study of Residual Stresses and Microstructure in 2024-T3 Aluminum Friction Stir Butt Welds, Journal of Engineering Materials and Technology 124 (2002) 215-221.

DOI: 10.1115/1.1429639

Google Scholar

[3] M.A. Sutton, A.P. Reynolds, A Study of Residual Stresses and Microstructure in 2024-T3 Aluminum Friction Stir Butt Welds, Journal of Engineering Materials and Technology 124 (2002) 215-221.

DOI: 10.1115/1.1429639

Google Scholar

[4] M. Ericsson, L.Z. Jin, R. Sandström, Fatigue properties of friction stir overlap welds, International Journal of Fatigue 68 (2005) 456-468.

DOI: 10.1016/j.ijfatigue.2006.02.052

Google Scholar

[5] M. Peel, A. Steuwer, M. Preuss, Microstructure, mechanical properties and residual stresses as a function of welding speed in aluminum AA5083 friction stir welds, Acta Materialia 51 (2003) 4791-4801.

DOI: 10.1016/s1359-6454(03)00319-7

Google Scholar

[6] M.B. Prime, T. Gnäupel-Herold, J.A. Baumann, Residual stress measurements in a thick, dissimilar aluminum alloy friction stir weld, Acta Materialia 54 (2006) 4013-4021.

DOI: 10.1016/j.actamat.2006.04.034

Google Scholar

[7] M.B. Prime, Residual stress measurement by successive extension of a slot: The crack compliance method, Applied Mechanics Reviews 52(2) (1999) 75-96.

DOI: 10.1115/1.3098926

Google Scholar

[8] W. Woo, Z. Feng, X. L. Wang, D.W. Brown, In situ neutron diffraction measurements of temperature and stresses during friction stir welding of 6061-T6 aluminum alloy, Science and Technology of Welding and Joining 12 (2007) 298-303.

DOI: 10.1179/174329307x197548

Google Scholar

[9] A. Merati, M. Gallant, L. Dubourg, M. Jahazi, Friction stir lap welding of AA7075-T6 stringers on AA2024-T3 skin, Trends in Welding Research (2009) 781-787.

DOI: 10.1016/j.matdes.2010.02.002

Google Scholar

[10] W. Woo, Z. Feng, X. L. Wang, C.R. Hubbard, Neutron diffraction measurements of time-dependent residual stresses generated by severe thermomechanical deformation, Scripta Materialia 61 (2009) 624-627.

DOI: 10.1016/j.scriptamat.2009.05.040

Google Scholar

[11] T. Holden, J.H. Root, R.A. Holt, M. Hayashi, Neutron-diffraction measurements of stress, Physica B 213 (1995) 793-796.

DOI: 10.1016/0921-4526(95)00282-e

Google Scholar