Evaluation of the Corrosion Resistant Weld Cladding Deposited by the TIG Cold Wire Feed Process

Article Preview

Abstract:

The aim of this study is to evaluate the microstructure and properties, resulting from the dissimilar welding of Ni-based alloys like Hastelloy C276 and Inconel 625 with ASTM A516 Gr 60 steel, through the deposition of overlays by the TIG welding process with cold wire feed. The results showed that it is feasible to produce coatings with low dilution levels in a single layer. Regarding the microstructure, there was a strong segregation of alloying elements during solidification. The phenomenon of microsegregation is directly or indirectly associated with the mechanism of corrosion attack. The shear resistance tests showed that coalescence between coating and substrate, provided a high shear strength, even with the possible presence of defects and high hardness martensitic zones. The immersion test in FeCl3 showed that the alloy 625 had lower CPT when compared to alloy C276. However, in the CPT temperature for the alloy C276, the intensity of the attack for the alloy 625 was lower than the alloy C276.

You might also be interested in these eBooks

Info:

Periodical:

Materials Science Forum (Volumes 783-786)

Pages:

2822-2827

Citation:

Online since:

May 2014

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2014 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] X.P. Mao, Q. Guo, S.Y. Zhang, S.Y. Hu, D.G. Lu, H. Xu, Creep properties and damage study of Ni-based alloy C276 at high temperature, Adv. Mater. Res. 328-330 (2011) 1143-1148.

DOI: 10.4028/www.scientific.net/amr.328-330.1143

Google Scholar

[2] C.C. Silva, C.R.M. Afonso, A.J. Ramirez, M.F. Motta, H.C. Miranda, J.P. Farias, Metallurgical aspects of dissimilar weld overlays of inconel 625 nickel based superalloys, Soldag. insp. 17 (2012) 251-263 [In Portuguese].

DOI: 10.1590/s0104-92242012000300009

Google Scholar

[3] J.N. Dupont, S. Babu, S. Liu, Welding of Materials for Energy Applications, Metal. Mater. Trans. A, Published online 23 feb. (2013).

Google Scholar

[4] N.S. Zadorozne, C.M. Giordano, M.A. Rodrígueza, R.M. Carranza, R.B. Rebak, Crevice corrosion kinetics of nickel alloys bearing chromium and molybdenum, Electroch. Acta 76 (2012) 94–101.

DOI: 10.1016/j.electacta.2012.04.157

Google Scholar

[5] Q. Zhang, R. Tang, K. Yin, X. Luo, L. Zhang, Corrosion behavior of Hastelloy C-276 in supercritical water, Corr. Sci., 51 (2009) 2092–(2097).

DOI: 10.1016/j.corsci.2009.05.041

Google Scholar

[6] M.J. Cieslak, T.J. Headley, A.D. Romig, Jr. The welding metallurgy of Hastelloy alloys C-4, C-22, and C-276, Metal. Mater. Trans. A, 17A (1986) 2035-(2047).

DOI: 10.1007/bf02645001

Google Scholar

[7] J.N. Dupont, Solidification of an Alloy 625 weld overlay. Metal. Mater. Trans. A, 27A (1996) 3612-3620.

DOI: 10.1007/bf02595452

Google Scholar

[8] ISO 10423. Petroleum and natural gas industries - Drilling and production equipment - Wellhead and christmas tree equipment. ISO Standard, Geneva, Switzerland, (2009).

DOI: 10.3403/02347753

Google Scholar

[9] S.W. Banovic, J.N. DuPont, A.R. Marder, Dilution and microsegregation in dissimilar metal welds between super austenitic stainless steel and nickel base alloys, Sci. Tech. Weld. Join., 7 (2002) 374-383.

DOI: 10.1179/136217102225006804

Google Scholar

[10] C.C. Silva, H.C. de Miranda, M.F. Motta, J.P. Farias, W.M. Aguiar, Influence of Welding in Operational Conditions on the Partial Mixed Zone Formation in Ni-Based Dissimilar Weld Overlay. Trends in Welding Research, Proceedings of the 9th International Conference, June 4–8, 2012, Chicago, Illinois, USA.

Google Scholar

[11] M.J. Perricone, J.N. Dupont, and M.J. Cieslak, Solidification of Hastelloy Alloys: an Alternative Interpretation, Metal. Mater. Trans. A, 34A (2003) 1127-1132.

DOI: 10.1007/s11661-003-0132-y

Google Scholar