Characterization of a Red Mud and a Clay Body for Ceramic Fabrication

Article Preview

Abstract:

Red mud is a specific term applied for a residue generated during the processing of aluminum ores, mainly bauxite in the Bayer process, to produce alumina (Al2O3). In several countries where bauxite is mined and processed, distinct red muds are generated in ever growing amounts and becoming an environmental problem. This problem is also affecting the large bauxite processing plants in Brazil and a possible solution for the red mud is its addition to clay ceramics. Before an industrial scale addition is implanted, the specific red mud needs to be characterized for compatible behavior with the ceramic clay matrix. Therefore, the objective of the present work was to characterize a red mud generated in Brazil for an eventual addition to clay ceramic. This was conducted through the determination of density, chemical and mineralogical composition as well as size distribution and microscopic observation of particles. The results indicated that the specific red mud investigated is compatible with clays and has a potential for addition in common red ceramics.

You might also be interested in these eBooks

Info:

* - Corresponding Author

[1] International Aluminum Institute, Primary Aluminum Production, Available at: http: /www. world-aluminium. org/statistics.

Google Scholar

[2] R.A. Hind, S.K. Bhargava and S.C. Grocott: Colloids and Surfaces A Vol. 146 (1999), p.359.

Google Scholar

[3] E.B. Silva Filho, M.C.M. Alves and M. Motta: Rev. Mater. Vol. 12 (2) (2007), p.322.

Google Scholar

[4] B. Diaz, S. Joiret, M. Keddam, X.R. Nóvoa, M.C. Pérez and H. Takenouti: Electrochimica Acta Vol. 49 (2004), p.3039.

DOI: 10.1016/j.electacta.2004.01.063

Google Scholar

[5] J. Pradhan, S.N. Das, J. Das, S.B. Rao and R.S. Thakur, Characterization of Indian red muds and recovery of their metal values, In Proceedings of the Technical Sessions at the 125th TMS Annual Meeting - Light Metals, Anaheim, CA, USA, 1996, pp.87-92.

Google Scholar

[6] Brazilian Association of Aluminum – ABAL, Available at: http: /www. abal. org. br/estatisticas/nacionais/aluminio-primario/producao-mensal.

Google Scholar

[7] C.M.F. Vieira and S.N. Monteiro: Rev. Mater. Vol. 14 (3) (2009), p.881.

Google Scholar

[8] L.G. Pedroti, S.N. Monteiro, C.M.F. Vieira, J. Alexandre, A.Z. Desta Fani, G.C. Xavier: Mater. Sci. Forum Vols. 727-728 (2012), p.619.

Google Scholar

[9] C.M.F. Vieira, M. M Riberio and S.N. Monteiro: Mater. Sci. Forum Vols. 727-728 (2012), p.951.

Google Scholar

[10] A.S.C. Morais, T.C.C. Caldas, S.N. Monteiro and C.M.F. Vieira: Mater. Sci. Forum Vols 727-728 (2012), p.1579.

Google Scholar

[11] A.M.D. Silva, L.S. Lovise, S.N. Monteiro and C.M.F. Vieira: Mater. Sci. Forum Vols. 727-728 (2012), p.993.

Google Scholar

[12] V.M. Sglavo, S. Maurina, R. Campostrini, M. Monagheddu, G. Budroni, G. Carturan and G. Cocco: J. European Ceram. Soc. Vol. 20 (2000), p.235.

DOI: 10.1016/s0955-2219(99)00088-6

Google Scholar

[13] V.M. Sglavo, S. Maurina, A. Conci, A. Salviati, G. Carturan and G. Cocco: J. European Ceram. Soc. Vol. 20 (2000), p.245.

DOI: 10.1016/s0955-2219(99)00156-9

Google Scholar

[14] N. Yalçin and V. Sevinç: Ceramics International Vol. 26 (2000), p.485.

Google Scholar

[15] H.H. Nakamura, S.A.E. Bortz, M.A. Schwartz, Use of bauxite wastes for lightweight building products, In: Proceedings of the 71st Annual Meeting of the American Ceramic Society, Washington D.C., USA, 1969, pp.248-250.

Google Scholar

[16] S.N. Monteiro and C.M.F. Vieira: Tile & Bricks Intl. Vol. 18 (2002), p.152.

Google Scholar

[17] Brazilian Association for Technical Norms. Soil - Granulometry analysis, Rio de Janeiro: ABNT 1988. (NBR-7181). (In Portuguese).

Google Scholar

[18] Brazilian Association for Technical Norms. Soil - Determination of the specific mass of particles. Rio de Janeiro: ABNT 1988. (NBR-6508) (In Portuguese).

Google Scholar

[19] Brazilian Association for Technical Norms. Soil - Determination of the fluidity limit. Rio de Janeiro: ABNT 1984. (NBR-6459) (In Portuguese).

Google Scholar

[20] Brazilian Association for Technical Norms. Soil - Determination of the plasticity limit, Rio de Janeiro: ABNT 1988. (NBR-7180) (In Portuguese).

Google Scholar

[21] W.D. Callister Jr.: Materials Science and Engineering – An Introduction. (John Wiley & Sons Ltd, 8th Ed. New York, 2011).

Google Scholar