The Impact on the Residual Stress Distribution in Continuous Hard Turning GCr15

Article Preview

Abstract:

In this paper, we use the finite element simulation method to create a three-dimensional thermal mechanical coupled model that simulate the distribution of residual stress under condition of hard turning GCr15. And twice consecutive cutting simulation are required, then analysised the influence rule of two consecutive machining on surface residual stress distribution. The simulation results were compared with the experimental values, the results show that the simulated values of continuous cutting was very closed to the experimental values and the simulation results showed a certain reliability, the maximum residual tensile stress value increased significantly as the cutting speed increased.

You might also be interested in these eBooks

Info:

Periodical:

Materials Science Forum (Volumes 800-801)

Pages:

596-600

Citation:

Online since:

July 2014

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2014 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] D. Umbrello, Influence of material microstructure changes on surface integrity in hard machining of AISI 52100 steel, J. International Journal of Advanced Manufacturing Technology. 54 (2011) 887-898.

DOI: 10.1007/s00170-010-3003-x

Google Scholar

[2] S. Caruso, J.C. Outeiro, et al. Modeling and experimental validation of the surface residual stresses induced by hard machining of AISI H13 tool steel, J. International Journal of Material Forming. 3 (2010) 515-518.

DOI: 10.1007/s12289-010-0820-2

Google Scholar

[3] M. Dogra, V.S. Sharma, A. Sachdeva, et al. Tool wear, chip formation and workpiece surface issues in CBN hard turning: A review, J. International Journal of Precision Engineering and Manufacturing. 11 (2010) 341-358.

DOI: 10.1007/s12541-010-0040-1

Google Scholar

[4] H. Sasahara, T. Obikawa, T. Shirakashi. FEM analysis of cutting sequence effect on characteristics in machined layer, J. Journal of Materials Processing Mechanical Technology. 62 (1996) 448~453.

DOI: 10.1016/s0924-0136(96)02451-x

Google Scholar

[5] S. Rizzuti, D.U.L.F., finite element analysis of residual stresses in machining, J. International Journal of Material Forming. 3 (2010) 431-434.

DOI: 10.1007/s12289-010-0799-8

Google Scholar

[6] D. Umbrello, G. Ambrogio, el al. A clustering approach for determining the optimal process parameters in cutting, J. Intell Manuf . 21 (2010) 787–795.

DOI: 10.1007/s10845-009-0254-1

Google Scholar

[7] T. Chen, Modeling and Surface Integrality Prediction for Precision Cutting of Hardened Steel GCr15, D. Heilongjiang: Harbin University of Science and Technology, (2009).

Google Scholar